Thermal Spray Technician - Join a Highly Skilled Team - Menomonee Falls, WI

Ace Precision Machining; Menomonee Falls (WI); On-site; USD 42,000 - 56,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

401K match 8%

Shift premium

Paid time off

Holidays

Tuition reimbursement

Wellness program

Employee assistance program

Safety reimbursement

Company events

Job summary

Ace Precision is an internationally recognized supplier to the Aerospace, Power Generation, Defense, and Space industries. Our advanced coating capabilities protect high-performance components, and our technicians are central to that success.

If you take pride in precision work and hands-on technical processes, apply today and grow your skills in a clean, well-run environment. Ace Precision offers a safety-focused, mentorship-driven workplace with modern thermal spray equipment, shift options

Qualifications

• High school diploma or GED required or equivalent
• Ability to read and understand drawings and process documents
• Strong manual dexterity and steady hands
• Attention to detail and quality-minded
• Willingness to learn and work with mentors

Responsibilities

• Prepare parts for thermal spray processes, including cleaning and surface prep
• Mask, blast, blend, or strip parts to meet process requirements
• Pull and stage materials, tools, and equipment for coatings
• Operate thermal spray equipment using manual, semi- or fully automated processes
• Interpret sketches and process control documents for dimensions and tolerances
• Position parts using fixtures and robotic equipment as needed
• Perform coatings on a range of alloys and material combinations
• Visually inspect coatings and communicate quality concerns
• Demonstrate proficiency by passing Level 2 qualification tests
• Collaborate with senior technicians and engineering for process improvement

Skills

Reading drawings

Manual dexterity

Attention to detail

Mathematics (fractions/decimals)

Team collaboration

Education

High school diploma or GED

Tools

Robotic equipment

Job description

Ace Precision is an internationally recognized supplier to the Aerospace, Power Generation, Defense, and Space industries. Our advanced coating capabilities play a critical role in protecting high-performance components—and our technicians are at the heart of that success.

If you take pride in precision work, enjoy hands-on technical processes, and want to grow your skills in a clean, well-run environment, apply today and watch your career take flight.

Why Technicians Choose Us

If you’re a Thermal Spray Technician who values craftsmanship, safety, and continuous learning, Ace Precision offers an environment where your skills are respected and developed.

• Clean, organized, and safety-focused workstations
• Modern thermal spray equipment and tooling
• Long-tenured technicians who provide hands-on mentorship and on-the-job training
• Predictable schedules with voluntary overtime
• A culture that respects your skill, your time, and your safety

What You Will Do

• Prepare parts for thermal spray processes, including proper cleaning, handling, and surface preparation
• Mask, blast, blend, or strip parts as required to meet process and quality requirements
• Pull and stage materials, tools, and equipment needed for each coating operation
• Operate thermal spray equipment to apply coatings using manual, semi-automated, or automated processes
• Interpret detailed sketches, routings, and process control documents to understand dimensions, tolerances, and operation sequences
• Fit and position parts using fixtures, jigs, and robotic equipment as required
• Perform thermal spray operations on a wide range of alloys, including similar and dissimilar materials
• Visually inspect coatings, identify potential defects, and communicate quality concerns
• Demonstrate proficiency in thermal spray processes, including passing Level 2 written and practical qualification tests
• Work closely with senior technicians and engineering to ensure process consistency and continuous improvement

What Experience You Need

• High school diploma or GED
• 6+ months of related experience or training, or an equivalent combination of education and experience
• Ability to read and understand drawings, routings, safety rules, and procedure manuals
• Strong manual dexterity, steady hands, and good hand–eye coordination
• Basic math skills, including fractions and decimals

Great Benefits

• Competitive pay
• Comprehensive benefits package: Medical, Dental, Vision, Short-Term & Long-Term Disability, and Life Insurance
• 401(K) Match up to 8%
• A Work-Life Balance
• Multiple shift options include day and night shifts with 10% shift premium and compressed work week
• Paid Vacation & Personal Time, and 9 Paid Holidays
• Paid Parental Leave
• Wellness Program Reimbursements
• Employee Assistance Program
• Safety Reimbursement (weld helmets, safety glasses, safety shoes, custom molded hearing protection)
• Tuition Reimbursement
• Company meals, events, and parties!

Equal Opportunity Employer, including Veterans and Individuals with Disabilities.