Thermal Spray Technician - Join a Highly Skilled Team - Menomonee Falls, WI

Ace Precision Machining Corporation; Menomonee Falls (WI); On-site; USD 36,000 - 54,000; Full time

Benefits offered by this job

Competitive pay

401(K) Match up to 8%

Paid vacation & personal time

Shift premium 10%

Tuition Reimbursement

Wellness Program reimbursements

Employee Assistance Program

Job summary

Ace Precision Machining Corporation is seeking a Thermal Spray Technician in Wisconsin. You will prepare parts, apply coatings, and ensure quality through inspection and process control documentation.

The role involves using fixtures, robotic equipment, and both manual and automated spray processes, with opportunities for hands-on mentoring and career development.

Qualifications

• High school diploma or GED required.
• 6+ months of related experience or training preferred.
• Ability to read and understand drawings, routings, safety rules, and procedure manuals.
• Strong manual dexterity and good hand-eye coordination.
• Basic math skills including fractions and decimals.

Responsibilities

• Prepare parts for thermal spray processes with proper cleaning and surface preparation.
• Mask, blast, blend, or strip parts to meet process and quality requirements.
• Pull and stage materials, tools, and equipment for each coating operation.
• Operate thermal spray equipment to apply coatings using manual, semi-automated, or automated methods.
• Interpret sketches, routings, and process control documents for dimensions and tolerances.
• Position parts using fixtures, jigs, and robotic equipment as required.
• Perform thermal spray operations on a wide range of alloys, including similar and dissimilar materials.
• Visually inspect coatings and communicate quality concerns.
• Demonstrate proficiency by passing Level 2 qualification tests.
• Collaborate with senior technicians and engineering to ensure process consistency and continuous improvement.

Skills

Read drawings

Manual dexterity

Math skills

Education

High school diploma or GED

Tools

Robotic equipment

Fixtures & jigs

Job description

Ace Precision is an internationally recognized supplier to the Aerospace, Power Generation, Defense, and Space industries. Our advanced coating capabilities play a critical role in protecting high-performance components-and our technicians are at the heart of that success.

WHY TECHNICIANS CHOOSE US:

If you're a Thermal Spray Technician who values craftsmanship, safety, and continuous learning, Ace Precision offers an environment where your skills are respected and developed.

• Clean, organized, and safety-focused workstations
• Modern thermal spray equipment and tooling
• Long-tenured technicians who provide hands-on mentorship and on-the-job training
• Predictable schedules with voluntary overtime
• A culture that respects your skill, your time, and your safety

WHAT YOU WILL DO:

• Prepare parts for thermal spray processes, including proper cleaning, handling, and surface preparation
• Mask, blast, blend, or strip parts as required to meet process and quality requirements
• Pull and stage materials, tools, and equipment needed for each coating operation
• Operate thermal spray equipment to apply coatings using manual, semi-automated, or automated processes
• Interpret detailed sketches, routings, and process control documents to understand dimensions, tolerances, and operation sequences
• Fit and position parts using fixtures, jigs, and robotic equipment as required
• Perform thermal spray operations on a wide range of alloys, including similar and dissimilar materials
• Visually inspect coatings, identify potential defects, and communicate quality concerns
• Demonstrate proficiency in thermal spray processes, including passing Level 2 written and practical qualification tests
• Work closely with senior technicians and engineering to ensure process consistency and continuous improvement

WHAT EXPERIENCE YOU NEED:

• High school diploma or GED
• 6+ months of related experience or training, or an equivalent combination of education and experience
• Ability to read and understand drawings, routings, safety rules, and procedure manuals
• Strong manual dexterity, steady hands, and good hand-eye coordination
• Basic math skills, including fractions and decimals

GREAT BENEFITS

• Competitive pay
• Comprehensive benefits package: Medical, Dental, Vision, Short-Term & Long-Term Disability, and Life Insurance
• 401(K) Match up to 8%
• A Work-Life Balance
• Multiple shift options include day and night shifts with 10% shift premium and compressed work week
• Paid Vacation & Personal Time, and 9 Paid Holidays
• Paid Parental Leave
• Wellness Program Reimbursements
• Employee Assistance Program
• Safety Reimbursement (weld helmets, safety glasses, safety shoes, custom molded hearing protection)
• Tuition Reimbursement
• Company meals, events, and parties!

Equal Opportunity Employer, including Veterans and Individuals with Disabilities.