Thermal Spray Operator

Exline, Inc; Salina (KS); On-site; USD 42,000 - 54,000; Full time

Job summary

Exline, Inc. is seeking a Thermal Spray Operator B to prepare, mask, set up, and operate manual and semi-automatic spray systems for metallized coatings on industrial components.

This role is an advanced training path for candidates with foundational spray process knowledge. Responsibilities include reading shop routers and prints, handling parts with pallets and forklifts, maintaining documentation, and promoting a safety-first work environment.

Qualifications

• High school diploma or GED required.
• 6–12 months related experience or equivalent combination.
• Strong mathematical skills for accurate measurements and calculations.
• Ability to read and interpret shop routers, work instructions, customer prints, and drawings.
• Ability to wear and work in PPE and safety protocols.

Responsibilities

• Prepare, mask, set up, and operate spray systems to apply metallized coatings.
• Log attendance and labor hours in the time clock system.
• Read and interpret shop routers, work instructions, customer prints, and drawings.
• Operate pallet jacks, hoists, overhead cranes, and forklifts to move/stage parts.
• Load/unload parts for cleaning, inspection, and coating processes.
• Inspect parts to verify specifications before advancing in the workflow.
• Maintain accurate documentation and follow instructions consistently.
• Promote a safety-first environment and mentor peers.

Skills

Attendance & punctuality

Problem-solving

Communication

Team orientation

Safety awareness

Education

High school diploma or GED

Tools

Pallet jacks

Overhead cranes

Forklifts

Job description

The Thermal Spray Operator B is responsible for preparing, masking, setting up, and operating various types of manual and semi-automatic spray systems to apply metallized coatings to industrial components. This role represents an advanced training phase for candidates with foundational knowledge in thermal spray processes. The position requires strong mechanical aptitude, attention to detail, and a commitment to safety and quality.

Duties and Responsibilities:

• Log attendance and job-related labor hours in the time clock system.
• Read and interpret shop routers, work instructions, customer prints, and drawings.
• Operate pallet jacks, hoists, overhead cranes, and forklifts to move/stage parts.
• Load/unload parts for cleaning, inspection, and coating processes.
• Operate and maintain spray systems: combustion powder, combustion wire, and twin-wire arc equipment.
• Inspect parts to verify specifications before advancing in the workflow.
• Begin familiarization with TSC material composition and appropriate usage.
• Train on plasma and HVOF systems, including maintenance tasks.
• Promote a collaborative and safety-first work environment; assist and mentor peers.
• Maintain accurate documentation and follow instructions consistently.
• Keep tools and work area clean and organized.
• Acquire necessary personal tools per company guidelines.
• Adhere to all company policies and work instructions.
• Perform other duties as assigned by management

Required Skills and Abilities:

• Excellent attendance and punctuality.
• Ability to interpret policies, instructions, safety protocols, and technical manuals.
• Strong problem-solving and task prioritization skills.
• Ability to wear and work in personal protective equipment (PPE), including respirators, hearing protection, and other required gear.
• Willingness to report safety or quality issues to management.
• Effective communication and team-oriented attitude.

Education and Experience:

• High school diploma or GED.
• 6–12 months of related experience or equivalent combination of education and training.
• Strong mathematical skills for accurate measurements and calculations.
• Perform tasks independently with minimal supervision.
• Applies sound judgment in solving routine issues.
• Actively seeks additional responsibilities and contributes to team productivity

Working Conditions:

• Regular exposure to mechanical parts, fumes, airborne particles, toxic/caustic chemicals, and risk of radiation.
• Occasional exposure to wet or humid conditions, extreme temperatures, high places, electrical shock, and vibration.
• Loud noise environment: PPE is required and provided.

Physical Requirements:

• Regularly required to stand, handle objects, reach, talk, and hear.
• Frequent walking, climbing, bending, stooping, crawling, and smelling.
• Must lift and/or move up to 50 lbs frequently and up to 100 lbs occasionally (with assistance).
• Visual acuity requirements include close vision, peripheral vision, depth perception, and ability to adjust focus.