Test Engineer

BorgWarner; Auburn Hills (MI); On-site; USD 89,000 - 125,000; Full time

Job summary

BorgWarner is seeking a Test Engineer in Michigan to support validation and development testing of engine solenoids and electrical actuators. You will develop test plans, coordinate test activities, and lead data acquisition and reporting efforts, interfacing with engineers, technicians, and OEM customers.

The role requires proficiency with lab equipment, data acquisition, MATLAB, LabVIEW, and statistical analysis, with opportunities to influence validation processes and capital equipment

Qualifications

• Bachelor’s degree in engineering (Mechanical or Electrical considered).
• 3-5 years of experience in product development or validation test environment preferred.
• Test equipment calibration procedure and system development.
• Data Acquisition and Test system control development and troubleshooting.
• Strong data analysis skills using Excel, Visual Basic, MATLAB, and Minitab, etc.
• Knowledge of lab practices using pressure transducers, temperature transducers, flow meters, accelerometers, vibration instruments.

Responsibilities

• Support validation of new engine solenoid and electric motor products.
• Develop DVP&R and test timelines from customer specifications.
• Coordinate design and development of test equipment and fixtures.
• Schedule validation workload and work with technicians to execute tests.
• Assist application engineers to design and develop tests as well as interpret customer requirements.
• Support engineering management in developing capital equipment needs and implementation planning.
• Development and usage of data reduction and data analysis scripts using MATLAB.
• Development of test control and DAQ software using LabView.
• Operation of in-house test equipment and management of outside testing vendors to support test activities.

Skills

Data analysis

Problem solving

Communication

Project management

Education

Bachelor's degree in Engineering (Mechanical or Electrical)

Tools

MATLAB

LabVIEW

Excel

Minitab

Visual Basic

NI Diadem

imc FAMOS

BenchVue

Job description

TEST ENGINEER POSITION SUMMARY

The Test Engineer will be responsible for supporting the Validation and Development testing of Engine Solenoids and Electrical Actuators. The role will be responsible for test plan development and execution. The Test Engineer is responsible for scheduling and coordination of all test related activities including test planning, equipment and facility planning, technical leadership in test setup, data acquisition, and reporting. The Test Engineer should be proficient in operating test lab equipment including data acquisition and control methodologies. The role requires proficiency in basic lab equipment operation including vibration test cells, thermal chambers, power supplies, oscilloscopes, LCR meters, leak testers, and various data acquisition systems. The Test Engineer is accountable for the validation plan completeness and accuracy of the testing. The Test Engineer will report directly to the Test Engineering Manager, and will interface closely with application engineering, lab technicians, OEM customers and various other supporting functions.

TEST ENGINEER POSITION SUMMARY

The Test Engineer will be responsible for supporting the Validation and Development testing of Engine Solenoids and Electrical Actuators. The role will be responsible for test plan development and execution. The Test Engineer is responsible for scheduling and coordination of all test related activities including test planning, equipment and facility planning, technical leadership in test setup, data acquisition, and reporting. The Test Engineer should be proficient in operating test lab equipment including data acquisition and control methodologies. The role requires proficiency in basic lab equipment operation including vibration test cells, thermal chambers, power supplies, oscilloscopes, LCR meters, leak testers, and various data acquisition systems. The Test Engineer is accountable for the validation plan completeness and accuracy of the testing. The Test Engineer will report directly to the Test Engineering Manager, and will interface closely with application engineering, lab technicians, OEM customers and various other supporting functions.

KEY ROLES AND RESPONSIBILITIES

• Responsible for supporting validation of new engine solenoid and electric motor products.
• Work with application engineers and customers to develop DVP&R and test timelines from customer specifications.
• Coordinate design and development of test equipment and test fixtures.
• Schedule validation workload and works with technicians to execute DVP&R and product development testing.
• Assist application engineers to design and develop tests as well as interpret customer requirements.
• Support application engineers in problem solving activities related to product development.
• Responsible for coordinating Measurement Systems Analysis of test equipment.
• Identify key players and initiate meetings to promote good communication and alignment on identified test issues.
• Responsible for summarizing test data and documenting validation tests with detailed and technically accurate reports.
• Support engineering management in developing capital equipment needs and implementation planning.
• Development and usage of data reduction and data analysis scripts using MATLAB.
• Development of test control and DAQ software using LabView.
• Operation of in-house test equipment and management of outside testing vendors to support test activities.
• Support at the customer site for on-engine dyno testing studies, as needed.

EDUCATION AND EXPERIENCE

• Bachelor’s degree in engineering (Mechanical or Electrical considered).
• 3-5 years of experience in product development or validation test environment preferred.
• Test equipment calibration procedure and system development.
• Use of 5S practices in daily work.
• Working knowledge and understanding of industry standard specifications for automotive electrical components (GM3172, CS00056, CS00054, VW80000, ISO 16750, etc.).
• Lab instrument / equipment setup, operation and troubleshooting.
• Data Acquisition and Test system control development and troubleshooting.
• Strong data analysis skills using Excel, Visual Basic, MATLAB, and Minitab, etc.
• Data analysis: R&R studies, mastering, correlation, SPC, problem solving, statistical methods and MSA PC (Visual Basic, LabVIEW, MATLAB, SharePoint) programming design and debug.
• Use of NI Diadem and imc FAMOS for data management and plotting.
• Use of Keysight products and BenchVue software.
• Electrical, mechanical, and hydraulic system experience.
• Working knowledge of vehicle camshaft timing systems and components.
• Working knowledge of brushless DC motor typical operation and product characteristics.
• Knowledge of lab practices using pressure transducers, temperature transducers, flow meters, accelerometers, vibration instruments.
• Experience in structured problem-solving analysis (Shainin Red X, FTA, 8D).
• Excellent written and verbal communication skills: project timelines, activity tracking, and activity status.
• Knowledge of operation and function of test and data acquisition equipment.
• Skills to interpret engineering drawings including mechanical and electrical schematics.
• Understanding of electromagnetics, electronics, and hydraulics preferred.

CORE COMPENTENCIES

• Action Oriented
• Creativity
• Customer Focus
• Dealing with Ambiguity
• Functional/Technical Skills
• Interpersonal Savvy
• Drive for Results
• Problem Solving
• Conflict Management - Salary Range: $88,800 - $124,875

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions.

We are a company of innovators and independent thinkers that brings together talented employees, meaningful work and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world. Our Culture BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration. We believe the health and safety of our employees are a top priority.

Career Opportunities

We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and vision for the future. You may see the list of requirements and feel you do not meet all of them. However, remember that BorgWarner thinks differently.