Systems Engineer

Lean Synergy Solutions; Rockford (IL); On-site; USD 97,000 - 120,000; Full time

Benefits offered by this job

Travel-related benefits

Hands-on commissioning experience

Exposure to advanced manufacturing environments

Job summary

Lean Synergy Solutions is actively seeking a full-time System Engineer based in Rockford, IL, to support the commissioning and optimization of CNC machines. The ideal candidate will lead machine startup and troubleshooting efforts while collaborating with various teams.

Responsibilities include commissioning CNC machines, training customers, and ensuring machine performance. Required qualifications include a minimum of 3 years in CNC commissioning and strong troubleshooting skills. This position requires extensive travel up to 75%, offering an excellent salary package of $97,000 - $120,000.

Qualifications

• Minimum of 3 years of experience in CNC machine commissioning or related manufacturing.
• Strong understanding of servo systems and motion control.
• Ability to manage multiple commissioning priorities.

Responsibilities

• Lead complete CNC machine commissioning from initial power-up to customer acceptance.
• Provide field service and startup assistance for machine installations.
• Document commissioning activities and troubleshooting efforts.

Skills

CNC machine commissioning

Controls engineering

PLC programming

Troubleshooting

Electrical systems interpretation

Tools

Multimeters

Siemens

Beckhoff

Fanuc

Job description

Position Summary

We have an immediate opening for a full-time System Engineer to support the commissioning, startup, and optimization of advanced CNC machine tools within a leading industrial manufacturing environment.

Key Responsibilities

• Lead complete CNC machine commissioning from initial power-up through customer production acceptance.
• Load software, configure machine parameters, and initialize CNC control systems.
• Troubleshoot and optimize multi‑axis motion control systems, including open‑loop and closed‑loop applications.
• Perform servo tuning, axis calibration, and machine geometry compensation to achieve optimal machine performance.
• Diagnose and resolve electrical, controls, hydraulic, and pneumatic system issues.
• Read, interpret, and verify electrical and fluid power schematics while identifying required corrections.
• Validate machine performance, safety functions, and operational readiness prior to customer handover.
• Provide field service, startup assistance, and warranty support following machine installation.
• Train customers and mentor junior systems engineers during commissioning activities.
• Document commissioning activities, troubleshooting efforts, and system performance improvements.
• Collaborate with engineering, manufacturing, and customer teams to resolve technical issues and support successful project execution.
• Travel domestically and internationally to customer sites for machine installation, startup, and support (up to 75%).

Required Qualifications

• Minimum of 3 years of experience in CNC machine commissioning, controls engineering, automation, or a related manufacturing environment.
• Demonstrated ability to independently manage commissioning activities from troubleshooting through final resolution.
• Strong PLC programming and ladder logic troubleshooting experience.
• Working knowledge of AC/DC electrical systems.
• Ability to interpret electrical, hydraulic, and pneumatic schematics.
• Proficient in the use of multimeters and electrical diagnostic equipment.
• Experience with CNC and PLC platforms such as Siemens, Beckhoff, Fanuc, or similar control systems.
• Strong understanding of servo systems, motion control, and machine automation.
• Excellent troubleshooting and root cause analysis skills.
• Ability to communicate technical information effectively with customers, operators, and engineering teams.
• Ability to manage multiple commissioning priorities in fast‑paced manufacturing environments.
• Willingness and ability to travel domestically and internationally up to 75%.
• Commitment to safe work practices, including Lockout/Tagout (LOTO) procedures and proper PPE usage.

Preferred Qualifications

• Experience with CNC machine geometry compensation and precision machine alignment.
• Advanced servo drive tuning and multi‑axis motion optimization experience.
• CNC parameter optimization and performance calibration.
• Experience with robotic automation platforms such as ABB or KUKA.
• Knowledge of vision inspection systems and automated quality technologies.
• Familiarity with IIoT, Industry 4.0, and smart manufacturing technologies.
• Understanding of machine safety systems, SIL standards, and risk assessment methodologies.

Location & Travel Requirements

• Based in Rockford, IL
• Extensive domestic and international travel required (up to 75%).
• Position supports customer sites throughout North America and internationally.

Compensation & Benefits

• $97,000 - $120,000
• Travel‑related benefits and exposure to advanced manufacturing environments
• Opportunity for accelerated technical growth through hands‑on commissioning work