System Engineer

ExoTerra Resource LLC

Denver (CO)

On-site

USD 130,000 - 150,000

Full time

14 days+

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Benefits offered by this job

Discretionary annual bonus

Comprehensive health benefit package

Paid time off (PTO)

Job summary

ExoTerra Resource LLC in Denver is seeking a Staff Process Engineer to lead the development and optimization of manufacturing processes for a new aerospace production facility. The role is essential for ensuring that processes meet aerospace quality and delivery requirements.

The ideal candidate will have over 8 years of experience in manufacturing engineering, focusing on lean manufacturing and quality assurance. The position offers a competitive salary range of $130,000-$150,000 and various benefits.

Qualifications

8+ years of experience in manufacturing/process engineering, preferably in aerospace or regulated industries.
Proven experience in launching new production lines or facilities.
Familiarity with aerospace quality systems (AS9100, NADCAP).

Responsibilities

Lead the design and implementation of manufacturing processes for aerospace production.
Conduct process capability studies and establish control plans.
Implement lean manufacturing techniques to drive continuous improvement.

Skills

Manufacturing process design

Lean manufacturing

Quality assurance

Data analytics

Six Sigma

Education

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering

Job description

Position Summary

We are seeking a highly skilled and results-driven Staff Process Engineer to lead the development, industrialization, and ramp-up of manufacturing processes for a new high-rate aerospace production facility. This role is critical in establishing robust, scalable, and efficient processes that meet stringent aerospace quality, cost, and delivery requirements.

The ideal candidate will have deep experience in manufacturing process design, production ramp, and aerospace/precision manufacturing environments, with a strong focus on throughput optimization, quality assurance, and lean principles.

Essential Functions

Facility & Process Setup

Lead the design, development, and implementation of manufacturing processes for a new aerospace production site.
Define and document end-to-end production workflows, including material flow, tooling, equipment, and staffing models.
Support facility layout planning to optimize throughput, ergonomics, and safety.
Collaborate with cross-functional teams to ensure readiness for production ramp.
Process Development & Industrialization
Develop and validate manufacturing processes, work instructions, and standard operating procedures (SOPs).
Design and implement process controls to ensure repeatability, quality, and compliance with aerospace standards (e.g., AS9100).
Select and qualify equipment, tooling, and automation solutions.
Conduct process capability studies (Cp, Cpk) and establish control plans.

Production Ramp & High-Rate Manufacturing

Lead production ramp-up efforts, achieving target rate, yield, and cost metrics.
Identify and eliminate bottlenecks to ensure high-rate production throughput.
Implement lean manufacturing techniques (e.g., takt time, line balancing, value stream mapping).
Drive continuous improvement initiatives to enhance productivity and reduce waste.

Quality & Compliance

Ensure processes meet aerospace regulatory and quality requirements.
Support First Article Inspection (FAI) and qualification builds.
Partner with Quality teams to resolve non-conformances and root cause investigations.
Implement error-proofing (poka-yoke) and robust quality controls.

Data, Metrics, and Continuous Improvement

Develop and track key performance indicators (KPIs), such as yield, cycle time, and OEE.
Utilize data analytics to identify improvement opportunities.
Lead Six Sigma / root cause analysis initiatives to improve process stability.

Cross-Functional Collaboration

Work closely with Design Engineering, Supply Chain, Quality, Operations, and Facilities teams.
Support supplier development and integration of external manufacturing partners.
Provide technical leadership during design reviews and production readiness assessments.

Basic Qualifications

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
8+ years of experience in manufacturing/process engineering, preferably in aerospace or regulated industries.
Proven experience in launching new production lines or facilities.
Strong knowledge of high-rate production environments and process scaling.
Experience with lean manufacturing, Six Sigma, or continuous improvement methodologies.
Familiarity with aerospace quality systems (AS9100, NADCAP).
Experience with process validation, PFMEA, control plans, and statistical process control (SPC).

Export Control / Compliance Requirements

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

The good faith base salary range (OR hourly range) for this role is $130,000-$150,000 at the time of this posting. Where you fall within the range depends on your experience, skills, and location. This range reflects base salary only and does not include benefits or bonus/incentive. This range may be adjusted in the future.

ExoTerra offers a comprehensive, total compensation package, which includes competitive salary, a discretionary annual bonus plan, paid time off (PTO), a comprehensive health benefit package and various other benefits. When you join our team, you’re not just an employee; you become part of a dynamic community dedicated to innovation and excellence.

Equal Employment Opportunity Statement

ExoTerra is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

Preferred Qualifications