Sustaining Automation Engineer

PMC SMART Solutions, LLC.; Shelbyville (IN); On-site; USD 70,000 - 90,000; Full time

Job summary

A leading engineering firm in automation seeks an experienced engineer to design and optimize automation systems that enhance manufacturing efficiency. This role involves hands-on programming of PLCs and robotics, as well as collaboration with cross-functional teams to address technical challenges. The ideal candidate will have strong problem-solving skills and a proactive approach to continuous improvement in a fast-paced environment. Experience with HMI development and quality systems is essential.

Qualifications

• Strong problem-solving and analytical skills with the ability to troubleshoot complex automation systems.
• Experience with PLC programming, HMI development, and industrial automation technologies.
• Knowledge of robotics, vision systems, and automated inspection systems.
• Strong communication skills and ability to collaborate cross-functionally.
• A proactive mindset with a focus on continuous improvement.

Responsibilities

• Design, program, and troubleshoot PLC-controlled automation systems.
• Develop automation logic and machine control architectures.
• Integrate robotics and automated inspection technologies into production.
• Lead the development and commissioning of automated systems.
• Troubleshoot automation cells and improve manufacturing layouts.

Skills

Problem-solving skills

Analytical skills

PLC programming

HMI development

Knowledge of robotics

Vision systems

Automated inspection systems

Communication skills

Proactive mindset

Attention to detail

Job description

Description

• Do you want to work in a hands‑on engineering role where you can design, improve, and optimize automation systems that directly impact production performance and product quality?
• Are you looking to join a growing team in the medical and automotive industry that manufactures products that save lives?

If yes, PMC SMART Solutions is the place for you!

Who is PMC SMART Solutions?

PMC, as a globally‑recognised, award‑winning contract manufacturer, provides life‑saving medical devices and safety‑enhancing automotive components to a broad base of international, market‑leading OEMs and Tier One customers.

PMC offers services from design for manufacturability and program management through injection molding, full assembly, packaging and sterilisation management, focusing on precise‑tolerance, intricate devices and components. For its medical customers, PMC functions under ISO 13485 certification, FDA registration and operates state‑of‑the‑art, certified Class 8 (100,000) clean rooms. PMC is a certified Women‑Owned Business Enterprise, offering a comprehensive range of services while supporting global OEMs’ supplier diversity goals.

What would you look forward to in this role?

• Designing and implementing advanced automation systems that improve efficiency, reliability, and scalability of manufacturing operations.
• Working cross‑functionally with Engineering, Quality, Production, and Maintenance teams to solve complex technical challenges.
• Driving continuous improvement initiatives that enhance equipment performance, reduce downtime, and improve overall equipment effectiveness (OEE).
• Supporting new product introductions and bringing automated systems from concept through production.
• Hands‑on involvement with PLCs, robotics, vision systems, and automated inspection technologies in a high‑tech manufacturing environment.

What key responsibilities would you assume in this role?

Equipment & Process Development

• Design, program, and troubleshoot PLC‑controlled automation systems to support manufacturing operations.
• Develop automation logic, HMI interfaces, and machine control architectures aligned with production requirements.
• Modify and optimise PLC programs to improve cycle time, equipment reliability, and overall equipment effectiveness (OEE).
• Integrate robotics, vision systems, and automated inspection technologies into production environments.
• Lead the development, build, and commissioning of automated assembly, testing, and inspection systems.
• Collaborate with external equipment vendors to define requirements and ensure successful system delivery.
• Troubleshoot equipment issues and implement corrective actions to maintain uptime and production continuity.
• Support new product introduction (NPI) by developing and transitioning automation processes into production.
• Analyse manufacturing data to identify improvement opportunities and implement continuous improvement initiatives.
• Improve machine reliability through preventive maintenance strategies, system upgrades, and performance monitoring.

Cross‑Functional Sustaining Engineering

• Troubleshoot automation cells, including robotic systems, to restore functionality and minimise downtime.
• Diagnose and resolve issues related to sensors and electronic inspection systems.
• Improve manufacturing layouts to optimise workflow, efficiency, and material flow.
• Implement poka‑yoke (error‑proofing) solutions to prevent defects and improve process reliability.
• Train technicians and operators on automation systems, troubleshooting techniques, and standard operating procedures.
• Collaborate with cross‑functional teams to identify and implement process and equipment improvements.

Quality & Documentation

• Collaborate with Product Development, Quality, and Operations teams during product launches to ensure readiness.
• Develop and execute validation protocols (IQ, OQ, PQ) for automated equipment.
• Ensure automation systems comply with internal quality systems and regulatory requirements.
• Maintain accurate change control documentation within the Quality Management System (QMS).
• Support Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
• Document system configurations, validation results, and process changes to ensure traceability and compliance.

Who will you work side by side to achieve extraordinary results?

• A driven and knowledgeable Engineering and Technical Leadership team
• Talented team members within Engineering, Quality, Production, Maintenance, and Operations
• External automation vendors, integrators, and equipment suppliers

Requirements

What is needed to thrive in this role?

• Strong problem‑solving and analytical skills with the ability to troubleshoot complex automation systems.
• Experience with PLC programming, HMI development, and industrial automation technologies.
• Knowledge of robotics, vision systems, and automated inspection systems.
• Understanding of validation processes (IQ/OQ/PQ) and quality systems (QMS).
• Strong communication skills and ability to collaborate cross‑functionally.
• A proactive, ownership‑driven mindset with a focus on continuous improvement.
• Ability to manage multiple priorities in a fast‑paced manufacturing environment.
• Hands‑on approach with strong attention to detail and commitment to quality