Supplier Process Development Engineer (Casting)

Harley-Davidson Motor Company; Wauwatosa, Northern (WI, KY); Hybrid; USD 100,000 - 155,000; Full time

Benefits offered by this job

Annual bonus programs

Health insurance benefits

401k program

Onsite fitness centers and employee

Employee discounts

Job summary

The Harley-Davidson Motor Company Product Development Center in Wauwatosa, WI is seeking a Supplier Process Development Engineer (Casting) to ensure supplier processes meet product requirements through APQP, PPAP, risk management and production readiness.

You will drive DFMEA, PFMEA, Control Plans and gaging, reduce launch risk, and collaborate with Global Supply Chain, Engineering, Service and Manufacturing Operations to deliver high-quality, reliable product.

Qualifications

• Minimum 8 years of related experience in casting or manufacturing processes.
• Strong leadership, communication, and technical skills to mature casting designs with suppliers.
• Significant travel (50% - 75%) is expected.

Responsibilities

• Provide oversight and technical direction for die casting designs and manufacturing processes
• Evaluate design concepts to improve casting quality, cycle time, porosity, tool life and efficiency
• Drive structured supplier quality activities (APQP) with PDP alignment
• Confirm engineering readiness via DFMEA, PRDs, drawings and validation
• Develop and validate supplier production processes and control readiness
• Improve supplier quality (PPM) through risk, capability development and controls
• Identify risks and resolve launch readiness and quality spills with suppliers
• Track progress against key quality and performance metrics
• Influence supplier selection with data-driven quality assessments

Skills

High pressure die casting

DFM

DFA

PPAP

DFMEA

PFMEA

Control Plans

SPC

supplier evaluation

Education

Bachelor’s Degree (preferred)

High School Diploma or Equivalent

Job description

Supplier Process Development Engineer (Casting)

Auto req ID:56666
Title:Supplier Process Development Engineer (Casting)
Job Function:Engineering
Location:PDC
Workplace Category:Field
Company:Harley-Davidson Motor Company
Full or Part-Time:Full Time
Shift:SHIFT1

At Harley-Davidson, we are building more than machines. It’s our passion and commitment to continue the evolution of this storied brand, and heighten the desirability of the Harley-Davidson experience. To keep building our legend and leading our industry through innovation, evolution, and emotion we need the best and brightest talent. We stand for the timeless pursuit of adventure. Freedom for the soul. Are you ready to join us?

The Harley-Davidson Motor Company Product Development Center (PDC) located in Wauwatosa, WI is home to the mantra – You dream it. We build it. Join our team as a Supplier Process Development Engineer (Casting).

Job Summary

The Harley-Davidson Motor Company is shaping the next generation of legendary motorcycles and rider experiences. Quality is foundational in everything we do. We are looking for bold leaders ready to join the ride and help us shape the future. The Supplier Development Quality Engineer (Casting) plays a critical role in H-Ds success as an expert on a team of supplier process specialists within the Quality Organization.

The role is responsible for ensuring H-D product requirements are translated into capable supplier manufacturing processes through effective APQP, PPAP, risk management, supplier audits, and production readiness activities. The Supplier Development Quality Engineer is accountable for reducing launch risk, improving supplier capability, enhancing customer quality, and enabling world-class product reliability through proactive supplier engagement and process control.

Beyond the Quality organization, this position collaborates closely with Global Supply Chain, Engineering, Service, Advanced Manufacturing, Manufacturing Operations, and Dealer & Customer Operations.

Job Responsibilities

• Provide oversight and technical direction for die casting designs and manufacturing processes
• Evaluate design concepts using engineering experience and process knowledge to improve casting quality, reduce cycle time, minimize porosity, and enhance overall product quality, tool life, and manufacturing efficiency
• Drive structured supplier quality activities (i.e., Advanced Product Quality Planning (APQP) while increasing supplier knowledge and accountability to H-D’s Product Development Process (PDP)
• Confirm engineering design readiness by ensuring production quality requirements are clearly and robustly defined through DFMEA, Product Requirement Documents (PRDs), design drawings, and associated validation activities
• Reduce product development rework and ensure successful product launches by developing and validating supplier manufacturing production process and control readiness (e.g., DFMEA to PFMEA connectivity, Control Plans, Gaging, etc.)
• Improve supplier quality performance (e.g., PPM) through risk assessment, capability development, and continuous improvement of manufacturing controls
• Proactively identify risks and assist with the resolution of launch readiness risks and current production quality spills through the execution of supplier VDA, SSE, & escalated control plans
• Measurably improve product quality and organizational performance by establishing, tracking, and driving progress against the metrics that matter most
• Build confidence and improve the health of H-D’s supply base by influencing supplier selection with data-driven Quality assessments

Education Preferences:

Bachelor’s Degree - preference for degrees and experience related to Product Development, Engineering, Manufacturing, & Quality

Education Requirements

High School Diploma or Equivalent Required

Experience Requirements

This position typically requires a minimum of 8 years of related experience. In addition, the successful candidate will have demonstrated the following:

• Strong leadership, analytical, communication, interpersonal, and technical skills with a proven ability to independently work with casting suppliers to mature and derisk casting designs and processes in preparation for serial production; significant travel (50% -75%)
• Passion and presence to drive a culture of Quality, representing the voice of Quality at all leadership levels and throughout the product development lifecycle
• Deep technical expertise in high pressure die cast manufacturing processes, tool design and tool management; experience with additional manufacturing processes is a plus (e.g, additional casting (low pressure, gravity, permanent/semi-permanent mold, shell, investment); plastics/polymer processing; machining, stamping; forging; welding; etc.)
• Deep expertise experience with Design for Manufacture (DFM) & Design for Assembly (DFA)
• Significant experience with PPAP, particularly DFMEA, PFMEA, PFD, Control Plans, SPC and gaging methods
• Track record for managing tooling health and preventive maintenance to ensure continual quality of uninterrupted production
• Practical experience with supplier evaluation and selection
• General knowledge of motorcycles and engineering/manufacturing standards

Additional preferences:

• VDA certification

The pay range shown represents the national average pay range for this role. Your pay may be more or less than the stated range and is dependent on your geographic location and level of experience.

We offer an inclusive compensation package for all full-time salaried employees including, but not limited to, annual bonus programs, health insurance benefits, a 401k program, onsite fitness centers and employee stores, employee discounts on products and accessories, and more.Learn more about Harley-Davidson here .

Applicants must be currently authorized to work in the United States.

Direct Reports: No
Travel Required: 50 - 75%
Pay Range:$100,100 - $155,300
Visa Sponsorship: This position is not eligible for visa sponsorship or visa transfer
Relocation: This position is eligible for domestic relocation assistance (within posted country)

Job Segment: Supply Chain, Manufacturing Engineer, Process Engineer, Quality Engineer, Risk Management, Operations, Engineering, Finance