Structural Analyst III - New Glenn (Fixed-Term)

InvestedintheMission; Town of Florida (NY); On-site; USD 111,000 - 169,000; Full time

Benefits offered by this job

Stock Options

Medical, dental, vision

401(k) with company match

Paid time off

Education Support Program

Job summary

Blue Origin is seeking an experienced structural engineer to own the full hardware lifecycle for New Glenn payload accommodations. You will analyze primary/secondary structures, perform hand and FEM analyses, and document stress results for drawings and release.

The role requires strong collaboration with manufacturing and mission teams to ensure safe, scalable spaceflight hardware. The position emphasizes leadership, rigorous design, and a passion for our mission, with opportunities to

Qualifications

• bs in engineering and 6+ years in aircraft/spacecraft/launch vehicle structures
• Experience with vehicle load paths and accurate sizing
• Strong understanding of composite and metallic design fundamentals
• Experience with major FEA/CAD tools and joint analysis
• Ability to own hardware lifecycle from concept to integration

Responsibilities

• Own full hardware lifecycle from requirements through integration
• Analyze and test primary/secondary metallic and composite structures
• Perform hand calculations and FEM analyses for margins of safety
• Document stress analysis to support drawings and docs
• Develop concepts and run trade studies for risk vs. cost vs. performance
• Build system and detail models for structural design
• Plan and execute structural test programs and report results
• Prepare technical content and present to teams and customers
• Collaborate across design, manufacturing, and mission teams

Skills

B.S. in engineering

6+ years aerospace structures

composite design fundamentals

skin-stringer/isogrid/orthogrid design

FEA tools (Ansys/Nastran/Optistruct/Hy

Education

Bachelor of Science in Engineering

Tools

Ansys

Nastran

Optistruct

Hypermesh

Creo/Windchill

Job description

Application close date:

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

This role supports the development of the 2nd Generation of New Glenn, a heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. This position will be directly involved in the design of the next progression of New Glenn Payload Accommodations hardware, including the larger diameter 8.7M payload fairing and adapters.

As part of a small hardworking team of engineers, you will be responsible for strength analysis of primary and secondary structures for New Glenn Payload Accommodations structure. In this role, you will take ownership of designs from concept through launch, perform initial sizing, analysis, development, testing, and qualification of structural subsystems, and work directly with our manufacturing teams to ensure successful hardware integration.

We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities include:

• Take ownership of the full lifecycle of hardware from requirements definition through concept development, design, analysis, testing, qualification, and integration
• Analyze, develop, and test primary and secondary metallic and composite unpressurized structures
• Complete hand calc and FEM analyses to report margins of safety for primary and secondary aerospace structures
• Documentation of stress analysis to support release of engineering drawings and documents
• Perform research, develop concepts, and run trade studies providing technical guidance (risk vs. cost vs. performance)
• Build system and detail level models supporting structural design
• Take ownership of structural test planning, execution, data reduction, analysis, and authoring of test reports
• Prepare technical content and present to internal and external customers
• Collaborate with internal and external teams throughout design, manufacturing, and mission integration

Minimum Qualifications:

• Minimum of a B.S. degree in engineering and 6+ years of experience with aircraft, spacecraft, or launch vehicle structures
• Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
• Experience on recently developed aircraft or launch vehicles in one or more of the following areas: Vehicle load path distribution, and first order strength assessment and sizing. Skin-stringer, orthogrid, isogrid, and composite sandwich panel design.
• Experience working in a multi-functional organization to develop designs and produce world-class engineered products
• Strong understanding of composite and metallic design fundamentals
• Demonstrated expertise with any industry standard analysis codes: Ansys, Nastran, Optistruct, Hypermesh
• Experience in bolted joint design and analysis
• Structural design experience using CAD (Creo/Windchill preferred), hand calculations, and FEA tools
• Ability to take ownership of the hardware lifecycle from requirements definition through concept development, design, analysis, testing, qualification, and integration onto a launch vehicle
• Strong written and verbal communication skills
• Collaborative attitude and effective interpersonal skills
• Self-motivated with a strong desire to learn, take ownership, and drive projects to completion

Preferred Qualifications:

• Experience with rapid development techniques for hardware
• Experience with fabrication using automated fiber placement (AFP) and tape laying (ATL)
• Experience or expertise with fabrication of large-scale out-of-autoclave composite structures
• Demonstrated experience developing manufacturing processes for transition to production
• Knowledge of systems engineering practices, fabrication and integration processes, and quality control
• Experience with Optimization and Design of Experiments (DOE) methods as applied to design, analysis, and testing

Base Pay Range for:

CO applicants is $110,938.00 - $155,312.85WA applicants is $121,023.00 - $169,432.20

Other site ranges may differ

Culture Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check

• Required for all positions: Blue’s Standard Background Check
• Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
• Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
• Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits

• Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
• Stock Options for all regular employees (working at least 20 hours/week)
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
• Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on “Know Your Rights,” please see here.

Affirmative Action and Disability Accommodation

Applicants wishing to receive information on Blue Origin’s Aff…? Please contact us at [e-mail]. Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.