Senior Structural Analyst - New Glenn

Blue Origin; Merritt Island (FL); On-site; USD 145,000 - 203,000; Full time

Benefits offered by this job

Medical

Dental

Vision

Life Insurance

Parental Leave

401(k)

Job summary

Blue Origin seeks an experienced structural analyst to lead detailed hand calculations and FE analyses for New Glenn structures. You will document stress analyses, support hardware qualification, and mentor junior staff while collaborating with cross-functional teams to advance aerospace design and testing efforts.

The role emphasizes leadership in stress analysis, fatigue/fracture assessment, and process automation, with a strong focus on safety and quality in human spaceflight.

Qualifications

• B.S. degree in engineering; 8+ years in aircraft/spacecraft structures.
• Proficiency with Nastran, Optistruct, Ansys or Abaqus.
• High proficiency with Ansys Mechanical, Abaqus CAE or Hypermesh.
• Understanding of FEM modeling techniques.
• Experience with development/qualification testing.
• Knowledge of aerospace structural requirements.

Responsibilities

• Perform detailed hand calculations and FE analysis of primary/secondary structures.
• Document stress analyses to support release of drawings.
• Plan and run test campaigns; create qualification reports.
• Support configuration development and trade studies.
• Mentor designers and junior analysts in stress/fracture analysis.
• Improve enterprise analysis with automation tools for models and reports.
• Collaborate across teams and shop floor.

Skills

FEA analysis

Nastran

Optistruct

Ansys

Abaqus

Hypermesh

Stress analysis

Senior structure analysis

Mentoring

Education

B.S. in engineering

M.S. preferred

Tools

Creo

CATIA V5

NASGRO

Job description

Application close date:

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We're working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

As a key member of the New Glenn team of experts, you will orchestrate the design, development, certification and testing of pressurized and unpressurized structures, fluid and mechanical systems for the New Glenn Rocket. You will play a pivotal role in shaping all aspects of structural design, certification, operation, and project management, contributing significantly to the team's success.

We are looking for someone to apply their technical expertise, leadership skills, and dedication to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities:

• Detailed hand Calc and FE analysis of primary and secondary aerospace structures.
• Documentation of stress analysis to support release of engineering drawings / documents.
• Making predictions, implementing test campaigns, and creating reports in support of hardware qualifications.
• Supporting other teams and team members with inputs for configuration development and trade studies.
• Mentoring and analysis checks for designers and junior structural analysts in stress/stability/fracture analysis and standard processes.
• Improving enterprise analysis capabilities such as crafting process automation tools for model creation, optimization, strength checks, and analysis report generation.
• Effectively and constructively collaborate with team members from various fields and backgrounds, adjacent teams, and the shop floor.

Minimum Qualifications:

• Minimum of a B.S. degree (M.S. preferred) in engineering and 8+ years of demonstrated ability with aircraft, spacecraft and launch vehicle structures.
• Demonstrated proficiency with one or more of the following analysis codes, particularly with reading and manipulating input files: Nastran, Optistruct, Ansys, Abaqus.
• High proficiency with FEA software such as Ansys Mechanical, Abaqus CAE or Hypermesh.
• Extensive understanding of FEM modeling techniques (boundary conditions, bolted connections, contact, verification methods, etc.).
• Experience with development and/or qualification testing (test requirements, setup/configuration, test predictions, test conduct/monitoring, etc.).
• Knowledge of aerospace and/or launch vehicle structural requirements.
• Familiarity with classical aerospace sizing methods (ex: Bruhn, Niu, Roark).
• Experience with Fatigue and Fracture Analysis.

Preferred Qualifications:

• Demonstrated experience with fluid systems and geometry optimization methods.
• Demonstrated experience with metallic structural layout, analysis, testing, and qualification methods.
• Demonstrated process automation experience using scripting languages (Matlab, Python, VBA, Fortran, etc.).
• Experience developing inspection for structural flight and test readiness using specific risk characterization approaches.
• Experience with analyzing / dispositioning non-conformances.
• Experience with Creo (ProEngineer Wildfire 4 or greater), and CATIA V5.
• Experience using NASGRO or other similar damage tolerance analysis tools.

Base Pay Range for:

WA applicants is $145,188.00 - $203,263.20

Other site ranges may differ

Culture Statement

Don't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S.as a refugee or granted asylum.

Background Check

• Required for all positions: Blue's Standard Background Check
• Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
• Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
• Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits

• Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
• Stock Options for all regular employees (working at least 20 hours/week)
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
• Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on "Know Your Rights," please see here.

Affirmative Action and Disability Accommodation

Applicants wishing to receive information on Blue Origin's Affinitive Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us [e-mail]. Please do not include any personal medical information in your request.