Steel Process Technician

Greif; Fontana (CA); On-site; USD 70,000 - 95,000; Full time

Job summary

100Hires, Inc. processes and optimizes manufacturing operations to drive continuous improvement.

The Process Technician focuses on OEE, scrap reduction, paint yield, and corrective actions across production lines in collaboration with Operations, Maintenance, Reliability, Quality, and Engineering teams. The role emphasizes data-driven improvement, diagnostic execution, and Lean/Kaizen activity to enhance process stability and yield, with an emphasis on painting processes and equipment

Qualifications

• High School diploma or equivalent with technical certification preferred.
• 3-6 years of relevant experience.
• Strong understanding of OEE and KPIs.
• Proficient in Excel and Power BI.
• Experience with paint/coating processes is a plus.
• Root cause analysis methods (5 Why, Fishbone, Pareto).

Responsibilities

• Lead and support initiatives to improve OEE across production lines and monitor performance.
• Analyze production losses and identify opportunities to improve availability and quality.
• Conduct RCA and implement sustainable corrective actions.
• Identify sources of process variation contributing to scrap and lead reduction projects.
• Monitor paint consumption and yield; reduce waste while meeting quality requirements.
• Coordinate cross-functional teams to close gaps from diagnostics and audits.
• Develop standard work, visual controls, and process documentation.
• Create dashboards and reports to monitor OEE, scrap, and project results.
• Present improvement opportunities to site leadership.

Skills

OEE concepts

Manufacturing KPIs

Root Cause Analysis

Process troubleshooting

Data analysis

Excel

Power BI

Statistical analysis

Paint knowledge

Machine operation

PLC programming

Communication skills

Education

High School diploma or equivalent

Tools

Power BI

Job description

The Process Technician is responsible for driving continuous improvement initiatives within the manufacturing operation with a primary focus on increasing Overall Equipment Effectiveness (OEE), reducing scrap, improving paint utilization and yield, and executing corrective actions identified through plant diagnostics and operational assessments. The role works closely with Operations, Maintenance, Reliability, Quality, and Engineering teams to improve productivity, reduce costs, and enhance process stability.Key Responsibilities:Operational ExcellenceLead and support initiatives to improve OEE across production lines.Analyze production losses and identify opportunities to improve availability, performance, and quality.Monitor process performance metrics and develop action plans to eliminate recurring losses.Conduct root cause analysis and implement sustainable corrective actions.Scrap ReductionIdentify and address sources of process variation contributing to scrap generation.Develop and implement projects focused on reducing material waste.Track scrap trends and provide regular reporting on improvement activities.Collaborate with production teams to standardize best practices and improve process control.Paint Yield ImprovementMonitor paint consumption and yield performance.Identify opportunities to reduce paint usage while maintaining customer and quality requirements.Support optimization of coating parameters, application methods, and equipment settings.Lead projects that reduce paint waste, rework, and overspray.Diagnostic ExecutionExecute action plans resulting from plant diagnostics, audits, and operational assessments.Coordinate cross-functional teams to close identified gaps.Track progress of diagnostic findings and ensure actions are completed on schedule.Validate improvements through data analysis and performance measurement.Continuous ImprovementSupport Lean Manufacturing and Continuous Improvement initiatives.Facilitate Kaizen events and process improvement workshops.Develop standard work, visual controls, and process documentation.Train operators on new procedures and best practices.Data Analysis & ReportingCollect and analyze production and process data.Create dashboards and reports to monitor OEE, scrap, paint consumption, and project performance.Present improvement opportunities and project results to site leadership.Education and Experience:Typically possesses High School diploma (or equivalent), technical certification(s), or license and 3-6 years of experience.Knowledge and Skills:Strong understanding of OEE concepts and manufacturing KPIs.Root Cause Analysis tools (5 Why, Fishbone, Pareto, etc.).Process troubleshooting and data analysis.Microsoft Excel, Power BI, and statistical analysis tools preferred.Knowledge of paint/coating processes is a plus.Proficient in operating machines, hand-tools and electrical equipment.Proficient in troubleshooting, disassembling and assembling equipment.Solid understanding of machine building, electrical wiring, and PLC programming.Detail oriented with strong written and oral communication skills.