Staff Mechanical Engineer, Structures

ALSO; Palo Alto (CA); On-site; USD 200,000 - 240,000; Full time

Benefits offered by this job

Health insurance covered up to 100%

Flexible time off

401(k) match

Job summary

A leading technology company in California seeks a skilled mechanical engineer to design and optimize mechanical components. The role involves 3D modeling, collaboration with engineers across disciplines, and ensuring high-volume manufacturing processes. Candidates should have experience in mechanical systems and proficiency in modeling tools. Salary ranges from $200,000 to $240,000 annually, with comprehensive benefits including robust health coverage and flexible time off.

Qualifications

• Experience with high volume manufacturing processes such as injection molding and stamping.
• Proficiency in 3D/2D modeling tools (Catia V5/V6 preferred).
• Knowledge of material properties and mechanics of materials.

Responsibilities

• Design and 3D modeling of mechanical components and assemblies.
• Create drawing packages and manufacturing instructions.
• Coordinate validation efforts between suppliers.

Skills

Mechanical design

3D/2D modeling

CA/CAE analysis software

Matlab and/or Python

Geometric dimensioning and tolerancing (GD&T)

Job description

What You Will Do

• Design and 3D modeling of mechanical components and assemblies including high pressure die casting, gravity casting, injection molded plastics, sheet metal, fasteners, etc.
• Create drawing packages and manufacturing instructions for parts and assemblies.
• Execute a design verification process and report (DVP&R) to validate requirements.
• Topology optimization, blending strength and NVH objectives to help identify necessary ribbing structure within the available package space to meet structural and NVH constraints.
• Sealing analysis with expertise in component hyper‑elastic analysis.
• NVH analysis (modal, frequency response, mount mobility).
• Linear static stress analyses for complete drive unit systems.
• Develop and maintain program‑specific design failure mode and effects analyses (DFMEAs).
• Coordinate validation efforts between Tier 1 and Tier 2 suppliers.
• Collaborate with other mechanical, electrical, control, manufacturing, and test engineers to take designs from a clean sheet through prototypes and into mass production.
• Assist hands‑on in engineering prototype builds and component fabrication.

What You Will Bring

• Experience with high volume manufacturing processes such as injection molding, stamping, etc.
• Proficiency in 3D/2D modeling tools (Catia V5/V6 preferred but not required).
• Proficiency in hands‑on mechanical integration, assembly, troubleshooting and documentation of mechanical and electromechanical systems.
• Proficiency with CAE analysis software package like Ansys, Abaqus, Hyperwork, or similar.
• Proficiency with understanding boundary conditions and their application on various drive unit components to capture realistic interactions.
• Experience with Matlab and/or Python.
• Knowledge of geometric dimensioning and tolerancing (GD&T) and tolerance stack‑up analyses.
• Proficiency with understanding loads and their applications on various drive unit components.
• Strong fundamental knowledge of material properties, heat treatment.
• Strong fundamental knowledge of statics, dynamics, and mechanics of materials.

The salary for this position ranges from $200,000 - $240,000 per year, depending on experience and qualifications.

Perks and Benefits

• Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options.
• One Medical membership and dedicated insurance advocates.
• Rich fertility and family building benefits with Progyny.
• Flexible time off.
• 401(k) match.