Staff Mechanical Engineer, Air Delivery System

Form Energy; Berkeley (CA); On-site; USD 148,000 - 222,000; Full time

Job summary

Form Energy is seeking a Staff Mechanical Design Engineer to own subsystems within the air delivery and management system for a multi-day energy storage platform. This role emphasizes safety, prototype-to-production transition, and cost-conscious design.

You will prototype, model, and validate designs in collaboration with compliance engineers, with relocation assistance available as Form expands its manufacturing footprint.

Qualifications

• Bachelor’s degree in Mechanical Engineering or related field required.
• Experience with first-principles fluids modeling and design optimization for manufacturing and cost reduction.
• Experience with manufacturing environments or contract manufacturers.
• Proven ability to optimize mechanical design, fluid networks, and interdisciplinary interfaces.
• Demonstrated sense of urgency and self-driven to meet tight schedules.
• Experience in product development in an early-stage environment ramping into production.

Responsibilities

• Architect, design, prototype, and test the air delivery system to meet performance requirements.
• Build and maintain air delivery flow models to inform design decisions.
• Fabricate and test first-of-a-kind prototypes to validate designs.
• Design for high-volume manufacturing and cost reduction.
• Lead vendor engagements and collaborate with manufacturing to scale designs.
• Collaborate with Electrical and Controls teams to optimize integration.
• Mentor junior engineers and elevate mechanical engineering practices.
• Champion safety in new laboratory processes.

Skills

Fluids modeling

Manufacturing optimization

Vendor collaboration

Interdisciplinary interfaces

Product development

Mechanical design

Education

Bachelor’s degree in Mechanical Engineering

Job description

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a "Best Invention", MIT Technology Review as a "Top Climate Tech Company To Watch", and Fast Company as "One of the Next Big Things In Tech". We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

The Mechanical Engineering team at Form is focused on designing the battery cell, module, and full pack system that forms the foundation of our innovative utility-scale multi-day energy storage system. We strive to deliver designs that are optimized for performance, quality, reliability, and cost for high-volume manufacturing at Form Factory.

We’re hiring a hands-on Staff Mechanical Design Engineer to own the design of subsystems within our air delivery and management system. This is a critical safety system in Form’s iron-air battery technology and it is vital to the system’s successful operation. In this role, you will play a key part in the product architecture and detailed design stages, first-of-a-kind build activities, system verification, and design for cost. You can expect to build and verify analytical models of the system, lead prototyping efforts, and work closely with compliance engineers to achieve system safety certification. This opportunity will help shape and scale our multi-day energy storage system, contributing to the growth of a fast-moving company with breakthrough technology and an incredible mission, contributing to a sustainable future!

Relocation assistance is available.

What You’ll Do

• Architect, design, prototype, and test the air delivery system to meet critical performance requirements
• Build and maintain air delivery flow system models that inform design architecture decisions
• Fabricate and test first-of-a-kind prototypes to validate system design choices
• Consider ways to design the product for high-volume manufacturing and reduce product cost
• Lead critical vendor engagements and collaborate with manufacturing engineers to transition system designs from prototype to high-volume production
• Collaborate with the Electrical and Controls teams to optimize actuator and sensor integration
• Mentor junior engineers and level up our mechanical engineering best practices
• Champion safety, especially in the development of new laboratory processes

What You’ll Bring

• Degree in Mechanical Engineering or related field; Bachelor’s with 8+ years of industry experience in mechanical design of equipment, liquid or gas handling systems
• Understanding of first-principles fluids modeling and experience optimizing designs for manufacturing and cost-down.
• Experience working in a manufacturing environment or with contract manufacturing vendors
• Demonstrated experience optimizing mechanical design, fluid flow networks, and interdisciplinary interfaces of fluid systems
• Sense of urgency and self-driven to hit difficult schedule targets
• Direct experience in product development within an early-stage environment ramping into production

Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact [e-mail]. Requests for accommodations will be treated with discretion.

Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.

Compensation Range: $147,959 - $221,973