Staff Controls, Automation & Mechatronics Engineer

ZT Group Intl, Inc. dba ZT Systems; Georgetown (TX); On-site; USD 120,000 - 170,000; Full time

Benefits offered by this job

401(k) retirement savings plan

Medical, dental, vision coverage

Parental leave

Job summary

ZT Systems is seeking a Staff Controls, Automation & Mechatronics Engineer to spearhead advanced automation in server manufacturing. You will design and implement automated assembly, test equipment, and scalable automation strategies aligned with product roadmaps.

You will apply PID control, motion control, robotics integration, and data-driven methods to improve yield, reliability, and throughput while ensuring safety and compliance across the facility.

Qualifications

• Advanced degree in Engineering, Computer Science, Data Science, or a related field.
• 8+ years of experience in high-volume, high-complexity manufacturing.
• Experience with data-driven tools to analyze large datasets.

Responsibilities

• Define and implement new automation systems and frameworks to support smart factory initiatives.
• Design and integrate automated assembly and test equipment for server components.
• Collaborate to embed DFM and DFA principles in new product designs.
• Lead tooling qualification, process documentation, and operator training.

Skills

PLC programming

HMI/SCADA

Motion control

PID loops

Multi-axis control

Robotics integration

Automation systems design

Safety systems

Education

Advanced degree in Engineering or related field

Tools

SolidWorks

AutoCAD

Siemens PLC

Allen-Bradley

Job description

About The Role

The Staff Controls, Automation & Mechatronics Engineer will be at the forefront of designing and implementing advanced automation solutions that drive efficiency, scalability, and quality in our server manufacturing operations. This role requires a strong foundation in Controls and mechatronics engineering, combining mechanical, electrical, and software systems to develop integrated automation solutions. They will leverage mechatronics principles to enhance system performance, reliability, and scalability while collaborating across disciplines to support rapid deployment and continuous improvement.

What You Will Do

Contribute to transformation initiatives, helping set new standards for how ZT approaches manufacturing risk analysis, quality, and continuous improvement. Define and implement new systems, processes, or frameworks that support the smart factory vision, including automation, metrology, advanced inspection and testing, and predictive analytics. Support NPI (New Product Introduction) by developing scalable automation strategies aligned with product roadmaps. Design and implement automated assembly and test equipment for server components, including PCBs, power modules, and cooling systems. Collaborate with cross-function teams to ensure Design for Manufacturability (DFM) and Design for Automation (DFA) Principals are embedded in new product designs. Translate DFM and PFMEA outputs into actionable process controls, ensuring proactive prevention of variation rather than reactive correction. Develop and optimize mechatronic systems integrating robotics, sensors, actuators, PLCs, vision systems, motion control and software.

• Leverage deep, data-rich environments and tools to generate insights and drive continuous improvement initiatives focused on yield, reliability, cycle time, and throughput.
• Work with equipment vendors to specify, validate, and install automation solutions for medium to high-volume production.
• Apply manufacturing techniques such as precision fastening, soldering, adhesive bonding, and vision-based inspection.
• Lead tool qualification, process documentation, and operator training for new equipment.
• Use data-driven methods (e.g., SPC, FMEA, DOE) to troubleshoot and enhance manufacturing performance.
• Analyze production workflows to identify automation opportunities & optimize cycle times, throughput, and reliability of automated systems.
• Implement automated inspection and testing systems to ensure product quality.
• Maintain compliance with safety, environmental, and industry standards.
• Create detailed documentation for automated systems, including SOPs and training materials.
• Provide technical support and training to production teams.

What You Bring

The right person for this role is an agent of change and has exceptional analytical capabilities, thrives in a fast-paced environment, loves problem-solving, is a good communicator, and is passionate about enabling the future of cloud computing. Advanced degree in Engineering, Computer Science, Data Science, or a related field. 8+ years of experience in high-volume, high-complexity manufacturing. Proficiency with data-driven tools such as Minitab, JMP, Python, R, SQL (or equivalent) to analyze and interpret large, complex datasets. Track record of driving measurable improvements in yield, reliability, or process robustness. Background in electronics assembly, PCBA, servers, or other high-reliability industries (e.g., aerospace, medical devices, automotive, semiconductor etc.). Proficiency in CAD tools (SolidWorks, AutoCAD) and industrial automation platforms (Siemens, Allen-Bradley, etc.).

Controls Engineering Skills Advanced proficiency in:

• PLC programming (Codesys, Siemens, Beckhoff…)
• HMI/SCADA development
• Motion control (servo, stepper systems)
• Designing and tuning: PID loops
• Multi-axis control systems
• High-speed machine control
• Automation Systems Design, commissioning, and optimization of: Automated production lines
• Robotic cells
• Automated test equipment
• Material handling & conveyance systems
• Industrial protocols (EtherCAT, Ethernet/IP, ProfiNet, Modbus TCP)
• Control architectures & safety systems

Mechanical & Mechatronics Systems Strong mechanical understanding:

• Actuators, sensors, power transmission, machine design.
• Experience integrating: Robotics (Fanuc, Kuka, ABB, UR)
• Pneumatics & hydraulics
• Vision systems (Cognex, Keyence, OpenCV)
• Instrumentation & measurement systems
• Python (automation, data logging, test scripts)
• C/C++ (embedded systems)
• MATLAB/Simulink (controls modeling)
• LabVIEW (optional but valued)

Nice to Haves Exposure to or knowledge of AI/ML toolsets for statistical problem solving, predictive analytics, or anomaly detection. MBA or exposure to business, finance or economics is advantageous.

About ZT Systems

At ZT Systems, a Sanmina Company, you'll get to do work you are proud of alongside smart, passionate people. Every day, there are opportunities to collaborate with the best in the industry to design, build, and deliver impactful solutions to world-class customers. Along the way, you will gain hands-on experience in a fast-paced environment that’s challenging, rewarding, and career-defining. A culture built around our values we work hard and think fast. We view challenges as opportunities—to do better, push harder, and be faster than we were the day before. When we fail, we learn from it and move on together. And when we succeed, we use the momentum to go even further. We create value with everything we do, building the foundation of today—and transforming the future of tomorrow. Join ZT Systems and help us build technology infrastructure that connects the world.

What We Offer

At ZT Systems, a Sanmina Company, we believe that investing in our people is key to our continued growth and innovation. When you join our team, you’ll gain access to a comprehensive and inclusive benefits package designed to support your well-being, financial security, and professional development—both now and in the future.

Compensation & Financial Security

• Competitive base salary
• Performance-based annual bonus eligibility
• 401(k) retirement savings plan
• Tuition reimbursement for eligible education programs

Health & Wellness

• Comprehensive medical, dental, and vision coverage with access to leading providers.
• Mental health resources and employee wellness support programs.
• Company-paid life and disability insurance.

Time Away & Work-Life Balance

• Paid time off (PTO) and company-paid holidays.
• Parental leave and family care support programs.

Growth & Purpose

• Structured training programs and on-the-job learning opportunities.
• Matching gifts and volunteer programs to support causes you care about.

These benefits are available to eligible employees and are designed to grow with you as your career evolves. Full benefits and eligibility varies by work location. Learn more about our benefits here.

ZT Group Int’l. is an Equal Opportunity Employer and prohibits discrimination and harassment of any kind. ZT Systems provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.

Please be aware that certain positions may require the applicant to either 1) be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or 2) be eligible to obtain an export control license or license exception from the Bureau of Industry and Science & U.S. Department of Commerce. All offers of employment will be conditional subject to the foregoing.

ZT Systems, a Sanmina Company is a place where you can do work you're proud of alongside smart, passionate people who get genuinely excited about what they're able to accomplish here. We work, learn, and grow together in a supportive and fast-moving environment where decisiveness and action are not only encouraged, but expected. Together, we’re tackling complex challenges and creating impactful solutions in one of the world’s most high-demand industries—that’s where you come in.

Learn more at www.ztsystems.com