Sr. Quality Manager

Fortify Building Solutions; Houston (TX); On-site; USD 110,000 - 140,000; Full time

Benefits offered by this job

Medical benefits from day 1

Dental benefits from day 1

Vision benefits from day 1

401k plan

Job summary

Cornerstone Building Brands seeks a Sr. Quality Manager for our Houston manufacturing facility to lead the quality system, ensure compliance with IAS AC472, AISC and other standards, and drive continuous improvement on the shop floor.

You will guide corrective actions, train Quality personnel, and partner with customers and suppliers to resolve quality opportunities while delivering measurable reductions in defects and cost of quality.

Qualifications

• BS/BA in Quality, Business, Engineering or related field or equivalent work experience.
• AWS CWI or commitment to earn within first year of employment.
• 8–10 years in a quality management role; Six-Sigma Green Belt or Black Belt a plus.
• Subject matter expertise in structural steel welding and fabrication per AWS D1.1, D1.3, CSA W47, W59.
• ASNT TC1A Level II in ultrasonic testing is highly preferable.

Responsibilities

• Drive customer-focused Quality improvement projects from initiation to realized gains.
• Ensure compliance with US Commercial QMS and internal guidelines.
• Lead and train Quality Engineers and QC staff; manage corrective actions.
• Oversee welder qualification testing and audits with accreditors.

Skills

Data analysis

Problem solving

Project management

Metrology

Statistics

Communication

Team collaboration

Lean methodology

Education

BS/BA in Quality/Engineering or related

Tools

FMEA

PPAP

APQP

Job description

Cornerstone Building Brands is a premier exterior building solutions provider serving both the residential and commercial markets across North America. The building products we manufacture are the cornerstone of the communities where people live, work and play - from homes to hospitals, grade schools to grocery stores, manufacturing facilities to municipal buildings and beyond.

Through the core values and consistent behaviors and mindsets embraced by our employees, we have built a culture dedicated to understanding our customers' needs and what matters most to their success. We know that it is our people that make the difference, and we are deeply committed to building a workplace and global community where inclusion is not only valued, but prioritized, providing an environment of mutual respect where equal employment opportunities are available to all applicants and employees.

SCOPE OF ROLE

Cornerstone Building Brands is searching for a motivated and experienced Sr. Quality Manager for our Houston manufacturing facility. This individual will guarantee that our business follows industry welding and manufacturing standards along with internal guidelines. Duties will include reviewing, training, and managing the quality system within the plant. Ensuring compliances to IAS AC472, A660 and AISC standards, responding to policy violations and implementing corrective actions.

Job Description

• Drive customer focused manufacturing Quality improvement projects, from initiation to realization of improved performance
• Implement and assure compliance with the requirements of the US Commercial QMS
• Support teams and apply wide range of process improvement tools to assist in identifying and eliminating waste and support growth including Process Mapping, FEMA, Gauge R&R, Control plan, Pareto, Fishbone, 5 Whys 8D, SPC, DOE.
• Using the key metrics data, develop improvement plan, present it to PLT and facilitate implementation
• Provide quality engineering expertise and utilize specialized skills
• Drive corrective and preventive action program, from initiation to resolution of items
• Develop positive relationships and work closely with line supervisor to manage and implement engineering changes and process improvements.
• Deliver results as measured by key metrics such as defect rates PPM, cost of quality and corrective action closure
• Incorporate Lean Methodology into process improvement to improve product quality
• Act as an internal consultant to improve quality and manufacturing processes for assigned plant
• Ensure material/component specifications exist and are accurate for all parts
• Hire, train and monitor Quality Engineers, QC Techs to assist in process & quality improvement
• Work closely with customers and suppliers to resolve quality opportunities and drive process improvements.
• Develop plant/product specific employee training to build quality awareness
• Participates in interplant, cross-functional teams to resolve complex technical problems and customer issues.
• Participate in Corporate Quality Audits and Third-party audits by IAS, UL, FM, A660 and AISC.
• Performs other duties as assigned.
• Oversee welder performance qualification testing and training
• Oversee audits and corrective actions with accreditors. (IAS AC472), CWB A660)

Qualifications

• Education/Credentials
  BS/BA degree in Quality, Business, Engineering or a related degree or equivalent work experience required.
• AWS Certified Welding Inspector (CWI) or commitment to earn the credential in the first year of employment.
• Eight to ten years related experience in a quality management role. Six-Sigma Green Belt or Black Belt certification a plus. Prior experience leading a team or group of people is a plus.
• Demonstrated subject matter expertise in structural steel and structural sheet metal welding and fabrication in accordance with AWS D1.1 Structural Code Steel, AWS D1.3 Structural Code Sheet Steel, CSA W47 and CSA W59 Canadian welding specifications.
• ASNT TC1A Level II in ultrasonic testing is highly preferable.

Skills/Abilities

Strong data analysis, problem solving and project management skills. Thorough understanding of metrology, statistics and statistical methods including SPC. Good working knowledge of FMEAs PPAP, APQP and Calibration. Effective oral and written communication skills in a strong team-based environment. Able to manage multiple complex situations daily and deal with rapidly changing priorities. Demonstrated ability and proficiency with use of information technology (i.e., Microsoft Word, Excel, Access, Power Point, Visio, SharePoint and statistical analysis software). Ability to work primarily on the production floor.

Other

Some travel is required (up to 10%).

Additional Information

Site Address: 7301 Fairview St., Houston, TX 77041

This is a position with potential overtime. The shifts are 8 hours, 10 hours, and 12 hours long depending on work orders for the day and season of the year.

Why work for Cornerstone Building Brands?

Our teams are at the heart of our purpose to positively contribute to the communities where we live, work and play.

• Full-time* team members receive** medical, dental and vision benefits starting day 1.
• Other benefits include PTO, paid holidays, FSA, life insurance, LTD, STD, 401k, EAP, discount programs, tuition reimbursement, training, and professional development.

*Full-time is defined as regularly working 30+ hours per week.

**Union programs may vary depending on the collective bargaining agreement.

Cornerstone Building Brands is an Equal Opportunity Employer.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, pregnancy, genetic information, disability, or status as a protected veteran. You can find the Equal Employment Opportunity Poster here. You can also view Your Right to Work Poster here along with This Organizations Participation in E-Verify Poster here. If you'd like to view a copy of the company's affirmative action plan for protected veterans or individuals with disabilities or policy statement, please contact Human Resources at 281-897-7788 or [e-mail]. If you have a disability and you believe that you need a reasonable accommodation in order to search for a job opening or to submit an online application, please contact Human Resources at 281-897-7788 or [e-mail]. This email is used exclusively to assist disabled job seekers whose disability prevents them from being able to apply online. Only emails received for this purpose will be returned. Messages left for other purposes, such as following up on an application or technical issues not related to a disability, will not receive a response.

All your information will be kept confidential according to EEO guidelines.

California Consumer Privacy Act (CCPA) of 2018

Must be at least 18 years of age to apply.