Sr. Project Manager – ESS (Cell and Pack)

HappyGlobal Service

Manteno (IL)

On-site

USD 180,000 - 280,000

Full time

10 hours ago
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Job summary

HappyGlobal Service is seeking a Senior Manager to lead a two-person project team focused on battery cell and pack programs at the Manteno facility. You will own end-to-end execution, budgeting, and liaison with global engineering teams.

Responsibilities include delivering capital projects >$50M, coordinating across Engineering, Manufacturing, Quality, Supply Chain, and external contractors, and ensuring safety and compliance during on-site integration and commissioning of production lines.

Qualifications

  • Bachelor's degree in Engineering or related technical discipline.
  • Minimum 5 years of project/program management in battery, cell, or pack industry preferred.
  • Experience managing $50M+ capital or production programs.

Responsibilities

  • Lead a two-person PM team (Senior Manager + Project Analyst) to drive end-to-end battery cell/pack programs.
  • Oversee capital and production project lifecycles from planning through commissioning and launch.
  • Maintain complex, resource-loaded schedules using MS Project or Primavera P6.
  • Coordinate with Engineering, Manufacturing, Quality, Supply Chain, and external contractors.
  • Validate product development and manufacturing through DV/PV, APQP, and PPAP.
  • Bridge US Manteno site with China HQ and North American customers.

Skills

Team leadership
Program management
Scheduling & planning
Cross-functional leadership
Technical validation
Global communication
Risk management
On-site execution
Bilingual English/Chinese

Education

Bachelor's degree in Engineering

Tools

Microsoft Project
Primavera P6

Job description

In this pivotal role, you will lead a specialized two-person project management team - comprising yourself as the Senior Manager and a dedicated Project Analyst to drive the end-to-end execution of battery cell and pack manufacturing programs at the Gotion Manteno facility. You will oversee large-scale capital and production initiatives from concept through high-volume manufacturing, managing complex, multi-stakeholder projects with budgets exceeding $50 million. Serving as the crucial bridge between local operations and global engineering, this position requires strong technical acumen in Li-ion battery systems, mastery of enterprise project management tools, and bilingual fluency in English and Chinese.



  • Team Leadership & Delegation: Direct the workflow of a dedicated Project Analyst, delegating data analysis, schedule tracking, reporting, and administrative project controls to ensure the two-person team operates at maximum efficiency.

  • Program & Capital Management: Direct the lifecycle of battery cell and pack programs from planning and engineering through procurement, construction, commissioning, and product launch. Manage simultaneous project budgets explicitly exceeding $50 million.

  • Project Controls & Scheduling: Build, maintain, and actively oversee complex, resource-loaded project schedules and work breakdown structures using Microsoft Project or Oracle Primavera P6.

  • Cross-Functional Leadership: Coordinate across Engineering, Manufacturing, Quality, Supply Chain, EHS, and external contractors to ensure alignment on program deliverables, timelines, and costs.

  • Technical Validation: Oversee product development and manufacturing validation processes, including DV/PV (Design/Production Validation), APQP, and PPAP for automotive and energy storage customers.

  • Global Communication: Serve as the primary liaison between the US-based Manteno site, North American customers, and the headquarters/engineering teams in China. Facilitate technical workshops, executive updates, and RFQ/RFI responses.

  • Risk & Supply Chain Mitigation: Partner with logistics and supply chain teams to coordinate long-lead equipment purchases, monitor supplier manufacturing timelines, and proactively mitigate risks to keep project schedules on track.

  • On-site Execution: Oversee equipment integration, staging, commissioning, and facility setup specifically related to cell and pack production lines, ensuring compliance with safety, environmental, and building codes.


Key Performance Indicators (KPIs)


  • Schedule Adherence: Achieve 100% on-time delivery for critical path milestones (e.g., equipment delivery, site commissioning, Start of Production) tracked accurately via enterprise scheduling software (MS Project/P6).

  • Budget Variance: Maintain capital and program expenditures strictly within the $50M+ allocated budget parameters.

  • Team Output & Efficiency: Successfully manage and develop the dedicated Project Analyst, ensuring accurate and timely delivery of project reports, risk registries, and financial tracking.

  • Quality & Validation Pass Rate: Secure first-pass approvals for critical automotive/OEM quality gateways, such as PPAP and DV/PV sign-offs.

  • Risk Mitigation Efficiency: Maintain a documented risk registry and ensure zero project delays caused by foreseeable supply chain bottlenecks or lack of cross-functional alignment.

  • Safety Compliance: Achieve a zero-incident safety record during the installation and commissioning phases of the cell and pack production lines.


Experience Level & Qualifications


  • Industry Experience: Minimum of 5 years of dedicated project or program management experience within the battery, cell, and pack industry (EV or energy storage preferred).

  • Financial Scope: Proven track record of successfully leading complex manufacturing, facility, or product development projects with budgets explicitly exceeding $50 million.

  • Management Experience: Prior experience leading, mentoring, or directing analysts, coordinators, or junior project staff.

  • Software Proficiency: Demonstrated functional proficiency in Microsoft Project or Oracle Primavera P6 for managing complex Gantt charts, resource allocation, and critical path analysis.

  • Language Proficiency: Bilingual proficiency in English and Chinese (Mandarin) is highly preferred/required to seamlessly facilitate technical discussions and bridge the US-based team with global counterparts.

  • Technical Acumen: Deep understanding of Li-ion battery cell chemistry, pack systems, and manufacturing processes.

  • Education: Bachelor's degree in Engineering (Mechanical, Electrical, Chemical, Materials) or a related technical discipline.

  • Work Setting: Ability and willingness to work 100% on-site at the Manteno, IL gigafactory

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