Sr. Program Manager-Aerospace

Troy-Design-and-Manufacturin; Plymouth Charter Township (MI); On-site; USD 120,000 - 160,000; Full time

Job summary

Troy Design and Manufacturing (TDM) in Plymouth, MI is seeking a Senior Program Manager – Aerospace to lead precision hardware, structural components, and prototype/production assemblies for commercial aerospace and space customers.

The role drives program execution under AS9100 and customer flow-down requirements, while leading PM I–III, managing material supply chains, FAIRs, and fostering strong partnerships with premier aerospace primes.

Qualifications

• Bachelor’s degree in a related engineering or business field with aerospace manufacturing experience.
• 7+ years in aerospace program management across precision machining, sheet metal, or composites.
• 3+ years leading PMs or technical project leaders.

Responsibilities

• Direct and mentor Program Managers; drive capabilities in compliance and customer communication.
• Oversee resource allocation, dependencies, and risk across the aerospace portfolio.
• Deliver transparent reporting on milestones, quality gates, SPI, and profitability.

Skills

Program management

Leadership

AS9100 knowledge

FAIR/AS9102

CAD/engineering change control

BOM management

Export controls

ITAR/EAR compliance

Education

Bachelor’s Degree in Aerospace/Mechanical Engineering or equivalent aerospace manufacturing experience

Tools

PLM/ERP

CAD software

NADCAP processes

Job description

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Sr. Program Manager-Aerospace

Plymouth, MI, US

9 days ago Requisition ID: 1249

POSITION OVERVIEW:

Troy Design and Manufacturing (TDM) is seeking a dynamic Senior Program Manager – Aerospace to lead precision hardware, structural components, and prototype/production assemblies for commercial aerospace and space customers. This position drives program execution in strict compliance with aerospace quality management standards (AS9100) and customer flow-down requirements.

In this position, you will lead and develop Program Managers (PM I, PM II, PM III), establish rigorous milestone tracking, manage high-value material supply chains, oversee First Article Inspection Reports (FAIR), and foster strong commercial partnerships with premier aerospace prime contractors.

KEY RESPONSIBILITIES:

• Directly supervise and mentor Program Managers (PM I, PM II, PM III) across aerospace product lines; build technical capabilities in compliance and customer communication.
• Oversee resource allocation, cross-project dependencies, and proactive risk assessments across the aerospace portfolio.
• Deliver transparent executive performance reporting on milestone progress, quality gate compliance, schedule performance index (SPI), and program profitability.

Aerospace Quality, Compliance & Gateway Execution

• Ensure all program activities align with AS9100 standards, customer flow-down requirements, NADCAP special processes, and export controls.
• Manage program lifecycles through strict aerospace gate reviews (PDR, CDR, PRR, First Article Inspection / FAIR signoff).
• Oversee precise interpretation of engineering drawings, customer Statement of Work (SOW), material specifications (titanium, aluminum alloys, composites), and strict revision control.

Aerospace Supply Chain & Traceability Oversight

• Lead procurement and MP&L teams in sourcing certified aerospace raw materials, long-lead hardware, and specialized heat‑treat/coating processes with full lot traceability.
• Direct key supplier performance, timing, and quality audits to ensure alignment with strict delivery schedules.
• Lead Corrective Action Requests (CAR) and Material Review Board (MRB) non‑conformance reviews to maintain flawless quality standards.
• Capture design revisions and out‑of‑scope customer requests; negotiate fair price adjustments and timing extensions.
• Manage overall aerospace portfolio profitability, non‑recurring engineering (NRE) charges, and capital tooling spend.
• Serve as the primary focal point for aerospace customer program offices, driving high customer satisfaction and repeat contract awards.

QUALIFICATIONS & SKILLS:

Required:

• Bachelor’s Degree in Aerospace Engineering, Mechanical Engineering, Business, or equivalent aerospace manufacturing experience.
• 7+ years of program management experience in aerospace precision machining, sheet metal, structural assemblies, or composite components.
• 3+ years of leadership experience supervising Program Managers (PM I/II/III) or technical project leaders.
• Deep knowledge of AS9100 quality management systems, First Article Inspection Reports (FAIR per AS9102), and aerospace gate rhythms (PDR/CDR).
• Proven background managing high-value aerospace raw materials, special processes (NADCAP), and material certification traceability.
• Proficiency with PLM/ERP tools, bill of materials (BOM) management, and advanced CAD/engineering change control.

Preferred:

• Familiarity with ITAR / EAR export regulations and defense program requirements.
• Experience leading growth in newly established aerospace manufacturing divisions.

WHAT WE OFFER:

• Competitive Salary + Performance Bonus
• Comprehensive Health, Dental, and Vision Insurance
• 401(k) with Company Match
• Career growth and leadership exposure in high‑growth sectors (Automotive, Defense, Aerospace)