Sr. Process Engineer IM

Gerresheimer; Chicago Heights (IL); On-site; USD 80,000 - 110,000; Full time

Job summary

An established industry player seeks a skilled Process Engineer specializing in injection molding. In this pivotal role, you will assess and innovate manufacturing processes, ensuring high-quality production in the medical device sector. You will leverage your extensive experience to train teams, develop new products, and drive continuous improvement initiatives. The ideal candidate will possess a strong background in manufacturing, exceptional problem-solving skills, and a commitment to quality. Join a forward-thinking company dedicated to advancing medical technology and making a meaningful impact.

Qualifications

• 7+ years in manufacturing, preferably in medical devices.
• Knowledge of injection molding processes and equipment.

Responsibilities

• Implement process improvements on key projects.
• Train technicians and maintain injection molding production lines.

Skills

Injection Molding

Process Engineering

Statistical Process Control

Blueprint Interpretation

Communication Skills

Education

Bachelor’s Degree in Plastic Processing

Equivalent Experience

Tools

RJG Master Molder 2

Hydraulic Molding Machines

Electric Molding Machines

Job description

Job Requirements

• Bachelor’s degree or equivalent experience is required (Plastic Processing degree is preferred).
• A minimum of 7 years of experience in a manufacturing environment, preferably in the medical device industry, with at least 5 years of high-volume injection molding and assembly process engineering experience.
• RJG Master Molder 2 required. Trainer certification preferred. Working knowledge of hydraulic and electric molding machines required.
• Thorough knowledge of SIM and in-mold pressure transducers and their application required.
• Basic knowledge and skill in using Statistical Process Control, along with the ability to interpret blueprints and specifications, is required.
• Must have knowledge of injection molding manufacturing processes, and the ability to handle ambiguity, drive results, pay attention to detail, implement change, and communicate effectively both in writing and orally.
• Ability to work independently without supervision.

Responsibilities

• Assess process capabilities, innovate, and implement process improvements on key projects with divisional impact.
• Apply technical knowledge to design and develop processes, procedures, tooling, and automation.
• Develop and maintain qualified injection molding production lines.
• Train and provide guidance to technicians and manufacturing personnel as needed during validation processes.
• Participate as a core team member on new product and transfer projects.
• Engage in concept review and development of new injection-molded products and tooling, providing input to improve manufacturability.
• Review molding concerns during mold design reviews and provide resolutions.
• Maintain effective communication with internal and external stakeholders.
• Stay updated on best practices in injection molding to incorporate into new processes.
• Ensure validation documentation and manufacturing processes comply with Gerresheimer Quality system requirements.
• Use statistical methods to forecast manufacturing needs and potential improvements.
• Identify initiatives for cost reduction, material flow improvement, capacity evaluation, and continuous improvement.
• Perform other duties as assigned; occasional travel to offshore locations may be required up to 25%.