Sr. Process Engineer

barrywehmiller; Raleigh (NC); On-site; USD 120,000 - 160,000; Full time

Job summary

BW Design Group in Raleigh, NC seeks a Sr. Process Engineer to lead pharma/biologics process systems design on capital projects. You will develop PFDs/HPW systems, size equipment, and coordinate CAD efforts with vendors and clients, ensuring GMP compliance and timely delivery.

Join a collaborative team in Barry-Wehmiller's Architecture/Engineering Process Practice and help world-leading manufacturers improve performance through robust process engineering and reliable equipment selection.

Qualifications

• Minimum of 5 years of pharmaceutical/biologics process system engineering/design experience.
• Knowledge of CIP/SIP, washers, autoclaves, lyophilizers, and WFI/RODI systems.
• Experience with process design from concept to commissioning.
• Collaborative, client-facing roles with GMP requirements.
• Familiar with equipment sizing and CAD coordination.

Responsibilities

• Support capital projects and implement solutions for clients.
• Lead process mechanical design within multi-discipline project teams.
• Develop PFDs, energy and mass balances, and equipment specs.
• Interface with OEMs/vendors for sizing and selection.
• Direct CAD designers and coordinate with controls/utility groups.
• Provide onsite support during testing, start-up, commissioning, and qualification.
• Assist with proposals for engineering/design services and completed solutions.
• Stay updated on GMPs and emerging technologies.

Skills

Process engineering

GMP knowledge

Equipment sizing

Project leadership

Cross-functional teamwork

Tools

CAD Software

Job description

About Us:

BW Design Group is a fully integrated architecture, engineering, construction, system integration, and consulting firm committed to helping our clients realize their most critical goals from Strategy to Commercialization. As the only firm born from a manufacturing technology company to become an independent and fully integrated firm, we combine deep domain expertise in the manufacturing environment with an approach that is built to serve the dynamic needs of our clients. Rooted in our distinct culture of Truly Human Leadership, we cultivate the leaders who will define tomorrow and partner with our clients in the food & beverage, life sciences, industrial, and advanced technology industries to build the future of manufacturing and technology.

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing technology for the packaging, corrugating, sheeting and paper-converting industries. By blending people-centric leadership with disciplined operational strategies and purpose-driven growth, Barry-Wehmiller has become a $3 billion organization with nearly 12,000 team members united by a common belief: to use the power of business to build a better world.

Job Description:

Who You'll Work With

You will join one of our 45 offices in the US, be part of a committed team of over 1500 professionals, and work in teams and directly with our clients doing work that is shaping the world around us. You will be welcomed into a rapidly growing business and team and empowered to make an impact. You will be valued, cared for, and challenged on your path to becoming a world-class professional consultant and surrounded by leaders who are committed to creating an environment that enables you to realize your own success and fulfillment. When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of industry experts to help the world's leading companies solve their most difficult problems. You will join our Architecture/Engineering Process Practice and partner with seasoned leaders, technical specialists, and subject matter experts to deliver the highest quality solutions to our clients with consistency and accuracy.

What You'll Do

You'll work individually and in teams to support capital projects and implement solutions for our clients. Together, you will help our clients make critical changes to improve their performance and realize their most important goals.

• High energy and collaborative Process Engineer or Senior Process Engineer who will work with and guide our process engineering team on a broad range of client life sciences projects. This role may require leadership at client sites.
• Process mechanical design as part of multi-discipline project teams in an A&E environment.
• Executes process system engineering from conceptual/planning to final/detail design phase on a wide range of projects from system enhancements or unit operation optimization through all-new greenfield construction.
• Works closely with Client personnel including Manufacturing, Facilities and Maintenance, Quality, and Validation to ensure systems are designed in accordance with current Good Manufacturing Practices.
• Process mechanical design of processes and equipment used in the manufacture of sterile product within the pharmaceutical, biological, and medical device industries.
• Develop process flow diagrams (PFDs)preparing energy and mass balances, conducting cycle time and bottleneck analysis, equipment selection, sizing and specifications, utility requirements matrix, and gap analysis, etc.
• Understanding and development of process construction documents including piping & instrument diagrams (P&IDs), equipment general arrangement drawings, piping plans inclusive of orthographic and isometric drawings, operator access platform and equipment support drawings, line lists, tie-in lists, installation specifications, bills of material (BOM), scopes of work, etc.
• Interfaces with OEM's/vendors as needed to accomplish equipment sizing and selection.
• Directs the work performed by CAD designers.
• Facilitates design coordination with controls/automation, utilities, and building systems.
• Provides onsite support as needed during system testing, start-up, commissioning, and qualification.
• Develops project scopes and assists with preparation of proposals for engineering/design services as well as complete constructed solutions.
• Stays abreast of new and emerging technologies, and current Good Manufacturing Practices
• Make an impact day-to-day with your skills and expertise, strengthening that relationship with our clients and team

What You'll Bring

Minimum of 5 years of pharmaceutical and biologics process system engineering/design experience. Knowledge and design experience including CIP/SIP, Support Equipment (Washers, Autoclaves, Lyophilizers), and High Purity Water Systems (WFI and RODI). Working knowledge of process d