Sr. Principal Engineer

301044 Fresenius Kabi USA, LLC; Kansas; On-site; USD 91,000 - 127,000; Full time

Benefits offered by this job

401(k) plan with company contributions

Paid vacation, holiday and personal  +

Employee assistance program

Health benefits including medical, Rx,

Life insurance

Disability insurance

Wellness program

Job summary

Fresenius Kabi USA, LLC in Lake Zurich, IL seeks an engineering leader to design, implement, and support automation, electrical control systems, and packaging equipment for site utilities and production lines. You will act as SME within Engineering and collaborate with Maintenance and Validation to meet cGMP and data integrity standards.

The role drives continuous improvement and modernization, leads capital projects from funding through FAT/SAT, ensures the validated state of equipment, and

Qualifications

• Experience designing, developing and testing manufacturing equipment.
• Strong knowledge of automation, electrical controls and packaging systems.
• Familiarity with cGMP and data integrity requirements.

Responsibilities

• Develop, test, troubleshoot and improve manufacturing equipment.
• Support PLC, HMI and server/industrial IT network infrastructure for packaging.
• Lead capital-improvement projects from funding to validation.
• Maintain validated state of equipment, systems and facilities and ensure compliance.
• Advise management on technical issues and opportunities.

Skills

Automation systems

Electrical controls

PLC

HMI

Regulatory compliance

Job description

Job Summary

Leads the design, development, implementation and support of all aspects of automation, electrical control systems, equipment, and machinery related to site utilities, production equipment, and facilities. Is a technical leader and subject matter expert within Engineering, and a resource to the Maintenance and Validation departments to meet all regulatory and company specific policy requirements and to improve plant efficiency, capacity, and capability via continuous improvement and modernization objectives.

Responsibilities

Responsible for the research, development, design, layout, building, testing, troubleshooting, repairs and improvement of all manufacturing equipment. Responsible for the development, implementation, and technical support/ for all automated packaging and associated Programmable Logic Controllers (PLC), Human-Machine-Interfaces (HMI), and server/industrial IT network infrastructure. Responsible for implementing and maintaining complex production and packaging systems in a compliant (cGMP/data integrity) validated and operational state including calibration, maintenance, repairs, and hardware/software updates. Guides the conceptualization and development of new methodologies, processes, materials, machines, and computerized equipment for a pharmaceutical production environment. Generates innovative solutions to complex problems through the use of multiple disciplines and technical principles and advises senior management regarding appropriate action. Responsible for developing and implementing improvements for efficiency, safety and preventing equipment obsolescence. Leads capital improvement projects, including: funding requests, acquisition, installation, startup and associated documentation (including Risk Assessments, User Requirement Specifications, Functional Requirement Specifications, Design Specifications/Qualifications, Factory and Site Acceptance Tests, Machinability Studies and Standard Operating Procedures), and other items deemed appropriate by management. Responsible for rebuilding and upgrading of site utility systems and production equipment associated with packaging, and warehousing/distribution areas. Responsible for ensuring the validated state of all equipment, systems and facilities and compliance with all applicable cGMP (including data integrity), OSHA, DEC, EPA, ISO and local government regulations. Responsible for developing relationships with key vendors for technical support and for assistance in hardware applications. Networks with key contacts outside own area of expertise. Works without supervision on highly complex projects with extensive latitude for independent judgement. May supervise 3-5 direct reports. Acts as advisor to the engineering team, project teams, and plant management to meet schedules and budgets and/or resolve complex technical issues. May manage the work efforts of supervisors.

Salary

Salary Range: $90,816 - $126,991. Position is eligible to participate in a bonus plan with a target of 10% of the base salary.

Benefits

• 401(k) plan with company contributions
• Paid vacation, holiday and personal days
• Employee assistance program
• Health benefits including medical, prescription drug, dental and vision coverage
• Life insurance
• Disability insurance
• Wellness program

Location

Lake Zurich, Illinois, U.S.

Employment Terms

All employment is at‑will, meaning both the employee and Fresenius Kabi have the right to end the employment relationship at any time, in accordance with applicable federal and state laws.

Equal Opportunity / EEO

Fresenius Kabi is an Equal Opportunity/Affirmative Action employer.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, citizenship, immigration status, disabilities, or protected veteran status.

Company Information

Fresenius Kabi is a global health care company that specializes in injectable medicines, biosimilars, and technologies for infusion, transfusion, and clinical nutrition. Our expansive portfolio of products and global network of science and manufacturing centers provide essential support for the care of critical and chronically ill patients. With more than 41,000 employees worldwide, our dedicated team is united by our shared purpose: to put lifesaving medicines and technologies in the hands of people who care for patients – and to find answers to the challenges they face. We call this purpose caring for life. Our U.S. headquarters is in Lake Zurich, Illinois and the company’s global headquarters is in Bad Homburg, Germany.