SR MFG & PROCESS DVL ENGINEER
TE Connectivity
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Benefits offered by this job
Job summary
TE Connectivity, located in Middletown, PA, seeks a Sr. Manufacturing and Process Development Engineer to join the Advanced Manufacturing Development Team.
You will lead new process development, qualification, and cost optimization across stamping, molding, and assembly processes, ensuring manufacturability and scale. You will collaborate across Product Development and Manufacturing to drive DOE studies, FMEA, and data-driven improvements, while coordinating with suppliers and internal teams in
Qualifications
- Mechanical Engineering degree or equivalent with 5+ years in stamping/die engineering.
- Experience with machine design, development and manufacturing deployment.
- Proficient in 2-D/3-D modeling software; Creo preferred.
- MS Office proficiency (Excel, Word, PowerPoint, Project) is required.
- Knowledge of statistical software such as Minitab is preferred.
- Strong project management and Lean Six Sigma knowledge.
- Ability to work in a fast-paced, global environment with multiple projects.
Responsibilities
- Lead new process development, documentation and qualification.
- Collaborate with Product Development to ensure manufacturability and cost objectives.
- Conduct design reviews and provide technical recommendations.
- Support PMO in project quoting and site selection to improve ROI.
- Lead and participate in FMEA reviews.
- Analyze process/equipment capability and perform DOEs.
- Drive process improvements with root-cause analysis.
- Coordinate with suppliers for die fabrication.
- Support sustaining manufacturing with cost-saving projects.
Skills
Education
Tools
Job description
SR MFG & PROCESS DVL ENGINEER
Posting Start Date: 8/18/26
At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world. This position requires access to information that is subject to stringent controls under the International Traffic in Arms Regulations (ITAR) or Export Administration Regulations (EAR). Applicants must be a U.S. citizen or national, U.S. lawful permanent residents, persons granted asylee status in the U.S., or persons admitted into the U.S. as a refugee.Job Description:
TE Connectivity Ltd. is a $17 billion global technology and manufacturing leader creating a safer, sustainable, productive, and connected future. For more than 75 years, our connectivity and sensor solutions, proven in the harshest environments, have enabled advancements in transportation, industrial applications, medical technology, energy, data communications, and the home. With 85,000 employees, including more than 7,000 engineers, working alongside customers in nearly 150 countries, TE ensures that EVERY CONNECTION COUNTS. Learn ore at www.te.com and on LinkedIn, Facebook, WeChat and Twitter.
The Connected Living Solutions (CLS) business unit of TE is part of the Industrial Solutions segment and is a world leader in the design of components and electrical interconnection solutions. In Connected Living Solutions our purpose is to make our homes safer, more sustainable, energy efficient and smart in a world where every connection truly counts. Connected Living Solutions unleashes potential in every connection and with great power comes great sustainability. We are leading innovation through our product portfolio of Power and Signal Interconnects, Terminals & Splices, Magnet Wire Terminations, Sensors, Circular Plastic Connectors, and Lighting.
We are currently seeking a highly motivated Sr. Manufacturing and Process Development Engineer to join our Advanced Manufacturing Development Team. TE Connectivity's Advanced Manufacturing Engineering Teams are process leaders for stamping, molding, or assembly related topics, ensuring the processes are running at optimum levels for quality and output. They are experts in mold tooling, die tooling, machining, and assembly techniques, possessing extensive knowledge of the associated manufacturing processes which may include the optimization and standardization of stamping / molding / assembly or other processes within the manufacturing environment. Manufacturing Engineering Teams enable the TE business unit plants to reach TE Operating Advantage (TEOA) requirements, roll out Centers of Excellence (COE), Best Demonstrated Practices (BDP’s) and advise plants on tool and machine duplications / corrections / improvements. They design and develop manufacturing process and automation platforms and apply them for the realization of new product developments as well as optimization of existing products already in production. The teams also support Product Development in the selection and optimization of tools for piece part production and the selection of the most suitable manufacturing concepts relative to planned manufacturing quantities, quality requirements and manufacturing location. They act as interface between engineering and production to ensure manufacturability and smooth production ramp up as well as support the research & development teams to produce sample manufacturing equipment, product samples and prototypes.
New process development, including process documentation and qualification
Collaborate with Product Development Engineering to ensure designs meet cost objectives and are driven by design for manufacturability principles
Conduct design reviews and provide technical recommendations
Support Project Management Office in project quoting and manufacturing location selection to improve margin, OI, and ROI
Participate and lead FMEA reviews
Analyze process/equipment capability and performing DOEs to establish optimal processes and equipment
Carry out process improvements and problem solving through root cause analysis
Drive process optimization with data driven decisions
Coordinate with suppliers and machine shops for die fabrication.
Support the Sustaining Manufacturing teams in the identification and execution of savings projects for new and existing product lines
Initiate/manage capital equipment projects; specifying and implementing new manufacturing equipment including RFQ, FAT, SAT, Installation, and Training
Resolve tool and design problems as related to the stamping of components
Apply knowledge to the design, build, and procurement of stamping dies and auxiliary equipment to meet TE quality and production standards
Work in a hands-on environment being directly responsible for engineering sample builds, design verification samples, and qualification product
Mechanical Engineering Degree or equivalent with 5+ years of experience is preferred or 5 years of experience in a manufacturing plant as a stamping/die engineer
Experience with machine and equipment design, development, and manufacturing deployment
High level of competency with 2-D and 3-D modeling software, Creo preferred but not required
Proficient in MS Office Software such as Excel, Word, PowerPoint, and Project.
Knowledge in statistical software packages such Minitab preferred but not required
Sound project management skills
Working knowledge of six sigma and lean manufacturing tools
Understanding of material and conversion savings calculations
Capability to work in a fast paced, dynamic global environment with multiple projects
Strong interpersonal and communication skills, including the demonstrated ability to work effectively in a multi-cultural environment
A self-starter that requires minimal supervision
GB or BB in Lean Design for Six Sigma or DMAIC preferred
SET : Strategy, Execution, Talent (for managers)
TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next‑generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.
Our more than 90,000 employees, including 10,000 engineers, work alongside customers in approximately 130 countries. In a world that is racing ahead, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn (https://www.linkedin.com/company/te-connectivity/) ,Facebook (https://www.facebook.com/teconnectivity/) ,WeChat, (http://www.te.com.cn/chn-zh/policies-agreements/wechat.html) Instagram andX (formerly Twitter). (https://twitter.com/TEConnectivity)
Competitive base salary commensurate with experience: $102,700 - $154,000 (subject to change dependent on physical location)
Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
Total Compensation = Base Salary + Incentive(s) + Benefits
A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.
TE Connectivity and its subsidiaries, affiliates, and operating units (collectively, the "Company") is committed to providing a work environment that prohibits discrimination on the basis of age, color, disability, ethnicity, marital status, national origin, race, religion, gender, gender identity, sexual orientation, protected veteran status, disability or any other characteristics protected by applicable law or regulation.
3101 FULLING MILL RD
MIDDLETOWN, Pennsylvania 17057-3172
United States
Posting City: MIDDLETOWN
Job Country: United States
Travel Required: Less than 10%
Requisition ID: 157419
Workplace Type: Hybrid
External Careers Page: Engineering & Technology
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