Sr. Mechanical Engineer

Actalent; Sturtevant (WI); On-site; Full time

Job summary

A leading company in engineering services is seeking a Sr. Mechanical Engineer to lead and manage complex mechanical design projects. This pivotal role involves driving continuous improvement for custom packaging machinery, necessitating expertise in mechanical design and proficiency in CAD software. The successful candidate will work closely with sales and manufacturing teams, ensuring the designs are feasible and comply with engineering specifications.

Benefits

Medical, dental & vision

401(k) Retirement Plan

Short and long-term disability

Employee Assistance Program

Time Off/Leave

Qualifications

• 7+ years of mechanical engineering experience required.
• Proficiency in CAD and knowledge of mechanical components essential.
• Experience with packaging machinery is preferred.

Responsibilities

• Lead mechanical design projects for packaging machinery.
• Collaborate with manufacturing to ensure designs are feasible.
• Conduct risk assessments and prepare engineering documentation.

Skills

Mechanical Design

CAD

Troubleshooting

Risk Assessment

Technical Support

Education

Bachelor’s degree in Mechanical Engineering

Master's degree (optional)

Tools

Autodesk Inventor

Job description

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Job Description

We are seeking a Sr. Mechanical Engineer to lead and manage complex mechanical design projects for custom packaging machinery and systems. This role demands technical expertise in mechanical design, CAD, troubleshooting, and risk assessments, along with the ability to support cross-functional teams and drive continuous improvement in design and manufacturing processes. The ideal candidate will also be responsible for documentation, design reports, and manual writing.

Job Title: Sr. Mechanical Engineer

Job Description

We are seeking a Sr. Mechanical Engineer to lead and manage complex mechanical design projects for custom packaging machinery and systems. This role demands technical expertise in mechanical design, CAD, troubleshooting, and risk assessments, along with the ability to support cross-functional teams and drive continuous improvement in design and manufacturing processes. The ideal candidate will also be responsible for documentation, design reports, and manual writing.

Responsibilities

• Lead detailed mechanical design projects for custom packaging machinery and systems.
• Provide technical support to the sales team in developing layout drawings and high-level quotes that meet engineering specifications.
• Collaborate with manufacturing teams to ensure designs are feasible and aligned with production capabilities; assist in selecting materials and processes.
• Offer technical guidance to aftermarket, service, and installation technicians, with potential for on-site support.
• Implement best practices for design for assembly, ensuring machinery is easy to assemble and maintain.
• Prepare and maintain engineering documentation, including specifications, design reports, and user manuals.
• Create mathematically verified concepts to resolve packaging challenges, including material analysis, stress/strain, vibration, and pneumatic expectations.
• Evaluate and select components that meet the technical and physical constraints outlined in project scopes.
• Design within safety constraints and conduct design risk assessments for verification and documentation.
• Design new or specialized integrations/modifications according to established specifications regarding size, capacities, and performance.
• Collaborate with engineering teams, project management, and key stakeholders to address and resolve manufacturing, design, and quality issues, ensuring continuous improvement of processes and methods.
• Lead design optimization projects to enhance overall design.
  
  

Essential Skills

• High-level engineering aptitude.
• Experience in mechanical design.
• Proficiency in CAD software such as Autodesk Inventor.
• Ability to conduct troubleshooting and root cause analysis.
• Knowledge of mechanical components, pneumatics, GD&T, conveyor systems, hydraulic systems, and sensor technology.
  
  

Additional Skills & Qualifications

• Bachelor’s degree in mechanical engineering or related field with 7+ years of experience; a master’s degree is a plus.
• Experience with manufacturing processes, industry standards, and regulations in packaging machinery.
• Familiarity with sanitary design concepts for food production and packaging machines is preferred.
• Experience in pneumatic system design is a plus.
  
  

Work Environment

The position is primarily office-based but requires occasional interaction with the shop to confirm the status of parts in progress. The shop environment may expose the employee to fumes, heat, and airborne particles, with a moderately loud noise level. Safety equipment, including safety glasses and safety toe work shoes, is required when interacting with the shop.

Pay and Benefits

The pay range for this position is $45.67 - $50.48/hr.

Eligibility requirements apply to some benefits and may depend on your job

classification and length of employment. Benefits are subject to change and may be

subject to specific elections, plan, or program terms. If eligible, the benefits

Available For This Temporary Role May Include The Following

• Medical, dental & vision
• Critical Illness, Accident, and Hospital
• 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available
• Life Insurance (Voluntary Life & AD&D for the employee and dependents)
• Short and long-term disability
• Health Spending Account (HSA)
• Transportation benefits
• Employee Assistance Program
• Time Off/Leave (PTO, Vacation or Sick Leave)
  
  

Workplace Type

This is a fully onsite position in Sturtevant,WI.

Application Deadline

This position is anticipated to close on Jun 6, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email [e-mail] for other accommodation options.

Seniority level

• Seniority level

  Mid-Senior level

Employment type

• Employment type

  Full-time

Job function

• Job function

  Engineering and Information Technology

• Industries

  Business Consulting and Services

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