Sr. Mechanical Engineer

AeroVironment, Inc.; Moorpark (CA); On-site; USD 101,000 - 153,000; Full time

Benefits offered by this job

Medical, dental, vision insurance

401K with company matching

9/80 work schedule

Paid holiday shutdown

Job summary

AeroVironment, Inc. is seeking a Sr. Mechanical Engineer to design, analyze and test tools, engines and UAV subsystem hardware. You will contribute to the next generation of UAV systems, from conceptual design through detailed development, including prototyping and testing.

The role emphasizes creating manufacturing drawings, BOMs, and collaborating with project managers to meet schedule and budget. Strong experience with ASME standards and SolidWorks is required.

Qualifications

• 5–8 years of experience designing complex mechanical systems with transition to hardware.
• Bachelor’s degree in Mechanical or Aerospace Engineering or equivalent.
• Experience designing machined, composite, plastic injection molded, sheet metal parts, wire and mechanical assemblies.
• Hands-on building/prototyping experience for lightweight miniature robotic systems or similar.
• Experience with thermo-dynamic constraints in electro-mechanical systems.
• Competence with mechanical engineering processes and design/analysis tools.
• Proficient in engineering drawings compliant with ASME Y14 standards and SolidWorks; MS Office.

Responsibilities

• Designs structural components, electro-mechanical and payload mechanical systems.
• Reads blueprints and develops manufacturing drawings and bills of materials.
• Supports project managers with planning and scheduling engineering work.
• Resolves issues and provides technical guidance to team members.
• Contributes to design reviews and coordinates with manufacturing and suppliers.

Skills

Mechanical design

Electro-mechanical design

Thermal analysis

Engineering drawings

SolidWorks

MS Office / documentation

Education

Bachelor's degree in Mechanical or Aerospace Engineering

Tools

ASME Y14 standards (Y14.100, Y14.5)

Job description

Worker TypeRegularJob DescriptionSummaryThe Sr. Mechanical Engineer applies engineering techniques to design, install, modify, analyze, repair and test tools, engines, machines and other mechanically functioning equipment. This individual will be a part of a design team focused on development of the next generation UAV systems and their subsystems. This includes all levels and facets of design from conceptual clear through the detailed design and will include building and testing of these systems.Position ResponsibilitiesDesigns structural components, electro-mechanical design, payload mechanical design, ground equipment mechanical design, launching systems, flight control actuators integration, thermal analysis, prototype hardware development, tooling and fixtures designReads and interprets blueprints, technical drawings, schematics, and computer-generated reports. Assists project managers with the planning and scheduling of engineering workConfers with engineers and other personnel to implement operating procedures, resolve system malfunctions, and provide technical informationDevelop manufacturing drawings and bills of materials for components and assemblies using industry drafting standardsResearches and analyzes customer design proposals, specifications, manuals, and other data to evaluate the feasibility, cost, and maintenance requirements of designs or applicationsSupport design reviews, assist project managers with the planning and scheduling of engineering work, and support manufacturing & suppliers with the production of components & assembliesResolves a wide range of issues in creative ways while applying company policies and procedures. Completes assigned tasks within project schedule and budgetDemonstrates full understanding of the specialization of role and can research/re-engineer to propose alternate solutions to fairly complex issuesWorks on problems of diverse scope where analysis of data requires evaluation of identifiable factors. Makes decisions that have some impact on project costs and schedule. Provides articulate, accurate instructions and guidance to lower-level Engineers as well as team members outside the departmentBasic Qualifications (Required Skills & Experience)5 - 8 years of experience designing complex mechanical systems with demonstrated transition to hardwareBachelor’s degree in Mechanical or Aerospace Engineering is required or equivalent combination of education, training and experience.Experience in designing the following types of parts: machined parts, simple composite parts, plastic injection molded parts, sheet metal parts, wire assemblies, mechanical assembliesHands-on building/prototyping experience as it pertains to lightweight miniature robotic systems or similarExperience designing electro-mechanical systems with thermodynamic constraintsDemonstrated competence in mechanical engineering process and design/analysis toolsProven experience in creating engineering drawings in compliance with ASME Y14.100 Engineering Drawing Practices, Y14.5 Dimensioning and Tolerancing, and other applicable ASME Y14 series standards Proficient at Solidworks as well as office software such as MS OfficeOther Qualifications & Desired CompetenciesDemonstrates ability to work independently with little supervision. Shares ideas and experiences with others, solicits feedback and asks relevant questionsAble to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of dutiesDisplays strong initiative and drive to accomplish goals and meet company objectivesTakes ownership and responsibility for current and past work productsIs committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the companyDemonstrates effective problem-solving, analytical, interpersonal and communication skills. Consistently demonstrates teamwork, collaboration and puts the success of the team above one's own interestsPhysical DemandsAbility to work in an office environment (Constant). Ability to work in a manufacturing environment (Occasional)Required to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (Constant)Clearance LevelNo ClearanceThe salary range for this role is:$100,500 - $153,250AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.ITAR Requirement:This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.Benefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.We also encourage you to review our company website at http://www.avinc.com to learn more about us.Principals only need apply. NO agencies please.About AV:AV isn’t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best.We don’t just build defense technology—we redefine what’s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve.Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonian—but we’re not building history, we’re building what’s next.If you're ready to build technology that matters—with speed, scale, and purpose—there’s no better place to do it than AV.We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.ITARU.S. Citizenship is required. Secret or Top Secret clearance, or the ability obtain a clearance is desired.