Sr. Manufacturing Process Engineer

Straumann; Round Rock (TX); On-site; USD 85,000 - 95,000; Full time

Benefits offered by this job

401(K) with employer match

Health, dental and vision insurance

Generous PTO

Job summary

Straumann Group is seeking a Senior Manufacturing Process Engineer to lead development, optimization, and scaling of orthodontic device manufacturing processes. You will drive efficiency, quality, and compliance while mentoring teams and partnering with Operations, Quality, Supply Chain, and Product Development to align manufacturing with business goals.

You will advance process validation, SPC, and line balance, delivering robust production readiness and technology roadmaps for future growth

Qualifications

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, or related field.
• 3+ years’ experience in manufacturing process engineering with GMP, preferably in orthodontics or medical devices.
• 2+ years’ experience with CAD/CAM software and knowledge of DFM principles.
• 1+ years’ regulatory requirements and quality standards (FDA, ISO 13485).

Responsibilities

• Evaluate and optimize manufacturing processes for productivity, cost, and quality.
• Develop and implement process improvements to enhance yield and efficiency.
• Collaborate with product development for manufacturability and DFM input.
• Design and develop processes for assembly, machining, molding, and finishing with regulatory compliance.
• Conduct time studies, capacity analysis, and line balancing to maximize throughput.
• Provide technical support, troubleshooting, and reduce downtime with production teams.
• Apply lean principles and lead continuous improvement initiatives.
• Create and maintain work instructions and SOPs for process consistency.
• Partner with QA to develop process validation protocols and SPC analysis.
• Lead capacity reviews and production readiness planning with Operations and Supply Chain.
• Mentor engineers and technicians and drive cross-functional alignment on technical challenges.
• Develop technology roadmaps for future growth and automation opportunities.

Skills

Problem-solving

Cross-functional collaboration

Strong communication

Education

Bachelor's degree in Mechanical Engineering or Industrial Engineering

Advanced degree a plus

Tools

CAD/CAM software

Job description

Ready to make an impact?

We develop, manufacture, and supply dental implants, clear aligners, instruments, CADCAM prosthetics and biomaterials for use in esthetic dentistry, tooth replacement and restoration solutions or to prevent tooth loss.

We empower our employees to perform and make an impact, to question the status quo, to drive change, to stay ahead of the competition. From the first Dental Implant in 1974 to the latest Digital Solution – we do things differently than others

We deliver innovation based on evidence. This is part of our employer culture as well as an exceptional team spirit that truly encourages diversity and a powerful “can-do” attitude.

#WeChangeDentistry every day. Be part of it.

Summary of Position

As a Senior Manufacturing Process Engineer, you will provide technical leadership in the development, optimization, and scaling of manufacturing processes for orthodontic device production. In addition to driving process efficiency, quality, and compliance, you will lead cross‑functional improvement initiatives, support production planning through capacity management and manufacturing readiness reviews, and mentor engineering teams. You will collaborate closely with Operations, Quality, Supply Chain, Product Development, and Site Leadership to ensure manufacturing performance aligns with business objectives while supporting innovation, operational excellence, and long‑term growth strategies.

Essential Functions and Duties

As a Senior Manufacturing Process Engineer, you will be regarded as a deep expert related to Orthodontics with broad knowledge of related fields. In this role, you will

• Evaluate and analyze existing manufacturing processes, identifying areas for improvement in terms of productivity, cost‑effectiveness, and quality
• Develop and implement process improvements to enhance product quality, reduce waste, and increase efficiency
• Collaborate with product development teams to ensure manufacturability of new orthodontic products, providing input on design for manufacturability (DFM) principles
• Design and develop manufacturing processes, including assembly, machining, molding, and finishing, ensuring compliance with regulatory and quality standards
• Conduct time studies, capacity analysis, and line balancing to optimize production flow and maximize throughput
• Provide technical support and troubleshooting for manufacturing issues, working closely with production personnel to resolve problems and minimize downtime
• Implement lean manufacturing principles and continuous improvement initiatives to drive operational excellence
• Develop and maintain manufacturing work instructions, standard operating procedures (SOPs), and other documentation to ensure process consistency and compliance
• Collaborate with the quality assurance team to develop and execute process validation protocols and perform statistical process control (SPC) analysis
• Stay updated on industry trends, technological advancements, and best practices in orthodontic manufacturing processes
• Lead manufacturing capacity reviews and production readiness planning, partnering with Operations and Supply Chain teams to ensure adequate resources, equipment utilization, and long‑term manufacturing capability. (5%)
• Facilitate and lead cross‑functional engineering meetings, driving alignment between Manufacturing, Quality, Operations, Maintenance, and Product Development teams to resolve technical challenges and support strategic objectives. (5%)
• Provide technical leadership and mentorship to Process Engineers and Manufacturing Technicians, promoting best practices, problem‑solving methodologies, and continuous development of engineering capabilities. (5%)
• Lead complex manufacturing projects and site‑wide improvement initiatives, managing timelines, risks, stakeholder communication, and implementation activities to achieve operational goals. (5%)
• Develop manufacturing strategies and technology roadmaps to support future growth, automation opportunities, and operational excellence initiatives. (5%)

Non‑essential Functions and Duties

• Perform other related duties and responsibilities as assigned
• Stays current with various material removal, inspection, and manufacturing system technologies and philosophies

Minimum Qualifications

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field. Advanced degree is a plus
• 3+ years’ experience in manufacturing process engineering and GMP, preferably in the orthodontics or medical device industry
• 2+years’ experience with CAD/CAM software and knowledge of design for manufacturability (DFM) principles
• 1+years’ regulatory requirements and quality standards relevant to orthodontic device manufacturing (e.g., FDA regulations, ISO 13485)

Preferred Qualifications

• Knowledge of manufacturing processes, such as assembly, machining, molding, and finishing, specific to orthodontic devices
• Photopolymer Additive manufacturing DLP, SLA or other additive manufacturing processes experience preferred
• Proficiency in applying lean manufacturing principles, process optimization techniques, and statistical analysis tools
• Understanding 6 sigma tools like fish‑bone diagrams, 5 Whys approach, PFMEA, SPC, root cause analysis, Lean manufacturing etc
• Detail‑oriented with a focus on quality and continuous improvement
• Excellent problem‑solving skills and ability to analyze complex manufacturing issues
• Strong communication and collaboration skills to work effectively with cross‑functional teams

Salary: $85,000–$95,000 /Annually. The final pay for this position will vary based on geographic location and candidate experience relative to what the company reasonably anticipates for this position.

Additional Information:

Whether you’re looking to build your career, improve your health, or brighten your SMILE, we offer generous benefits to help you achieve your goals.

• Very Competitive total compensation plans
• A 401(K) plan to help you plan for your future with an employer match
• Great health, dental and vision insurance packages to fit your needs to ensure you’re happy and healthy. Straumann contributes a healthy portion towards employees’ premium.
• Generous PTO allowance - plenty of time to recharge those batteries!

Videos To Watch:

https://youtu.be/3lq5BLAvIdQ