Sr. Manufacturing Engineer

ARCH; Elmhurst (NY); On-site; USD 108,000 - 132,000; Full time

Job summary

ARCH is seeking an experienced manufacturing leader to drive Lean initiatives across production, engineering, and operations. You will partner with CNC machinists, setup technicians, and leaders to optimize cycles, tooling, and workflows while using ERP data to uncover trends and opportunities.

The role requires 10+ years in manufacturing leadership, hands-on CNC experience, and a strong background in Lean, Six Sigma, and process validation.

Qualifications

• Bachelor's degree in Mechanical or Manufacturing Engineering or equivalent experience.
• 10+ years in production, manufacturing engineering, or operations leadership.
• Experience in medical device manufacturing.
• Strong hands-on knowledge of CNC machining (milling, turning, Swiss-turning).
• Working knowledge of G-code/M-code, Mastercam, cutters, inserts, tooling selection.
• Solid understanding of GD&T (ASME Y14.5) and ISO 13485 / FDA 21 CFR 820 is preferred.
• Proven leadership, project management, and facilitation skills.

Responsibilities

• Lead Lean Manufacturing and Continuous Improvement initiatives with measurable gains.
• Partner with CNC machinists, setup technicians, engineers, and leaders to optimize cycles.
• Analyze production data using ERP systems to identify trends and opportunities.
• Champion Kaizen events, Six Sigma projects, and Lean deployments from concept to execution.
• Investigate and implement new manufacturing technologies, tools, and fixtures.
• Perform root cause analysis and corrective actions on issues.
• Mentor operations teams on Lean principles and continuous improvement.
• Support new product introductions, plant layouts, and process validations.
• Serve as a key member of the plant leadership team, promoting safety and excellence.

Skills

Lean Manufacturing

Continuous Improvement

Leadership

Project management

Facilitation

Root cause analysis

Cross-functional collaboration

Education

Bachelor's degree in Mechanical or Manufacturing Engineering

Tools

Epicor ERP

G-code/M-code

Mastercam

Job description

You’ll be a driving force behind safer, smarter, and more efficient manufacturing processes:

• Lead Lean Manufacturing and Continuous Improvement initiatives that deliver measurable gains in quality, cost, productivity, and sustainability
• Partner closely with CNC machinists, setup technicians, engineers, and leaders to optimize cycle times, tooling, and workflows
• Analyze production data using ERP systems (Epicor preferred) to identify trends, root causes, and improvement opportunities
• Champion Kaizen events, Six Sigma projects, and Lean deployments from concept through execution
• Investigate and implement new manufacturing technologies, tools, and fixtures
• Perform root cause analysis and corrective actions on internal and external issues
• Mentor and train operations teams on Lean principles, fostering a culture of continuous improvement
• Support new product introductions, plant layouts, and process validations
• Serve as a key member of the plant leadership team, promoting safety, teamwork, and operational excellence

What You Bring

You’re a blend of technical expert, coach, and change agent:

• Bachelor’s degree in Mechanical or Manufacturing Engineering (strongly preferred), or equivalent experience
• 10+ years of experience in production, manufacturing engineering, or operations leadership
• Experience in medical device manufacturing
• Strong hands‑on knowledge of CNC machining (milling, turning, Swiss‑turning)
• Working knowledge of G‑code/M‑code, Mastercam, cutters, inserts, and tooling selection
• Solid understanding of GD&T (ASME Y14.5)
• Familiarity with ISO 13485 and FDA 21 CFR 820
• Proven leadership, project management, and facilitation skills
• Comfort working cross‑functionally with Quality, Engineering, Inventory, Maintenance, and Leadership

Starting Salary Range: $120,000+

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.