Sr. Advanced Manufacturing Engineer - Wire Harnesses

DR Power LLP; Waukesha (WI); On-site; USD 85,000 - 110,000; Full time

Job summary

DR Power LLP in Waukesha, WI is seeking a Senior Industrial Manufacturing Engineer focused on wire harnesses. The role involves leading the design and development of wire harness systems while overseeing project execution from engineering through production.

The ideal candidate will have a Bachelor's degree in Engineering or Industrial Technology and at least 5 years of related experience, along with strong project management and leadership skills. This position is mostly on-site with high interaction on the manufacturing floor.

Qualifications

• 5 years related experience in Engineering function within a manufacturing environment.
• Experience supporting production and NPI.
• PMP certification or equivalent program management experience.

Responsibilities

• Lead the design and development of wire harness systems.
• Own end-to-end project execution across engineering and manufacturing phases.
• Provide direct supervision to harness technicians and lab/build personnel.

Skills

Project management

Manufacturing processes

Lean / Six Sigma

Team leadership

Strong communication

Education

Bachelor's degree in Engineering or Industrial Technology

Tools

CATIA

NX

Creo

Capital

Zuken E3

Job description

## Sr. Industrial Manufacturing Engineer - Wire HarnessesApplyremote type: Onsitelocations: Waukesha, WI - USAtime type: Full timeposted on: Posted Todayjob requisition id: JR14293# **We believe power is a promise - a shared commitment to be there for others when it matters most.** For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us?We are seeking a results-driven Senior Wire Harness Engineer with strong project management and manufacturing leadership experience to support advanced manufacturing operations. This role is responsible for designing robust wire harness solutions while driving seamless execution from engineering through production, including direct leadership of technicians and close engagement with the manufacturing floor.**Key Responsibilities:*** Advanced Manufacturing & Engineering Execution* Lead the design, development, and industrialization of wire harness systems for production environments.* Project & Program Management* Own end-to-end project execution across engineering and manufacturing phases.* Team Leadership (Technicians & Shop-Floor Support)* Provide direct supervision to harness technicians and lab/build personnel.* Manufacturing Integration & Operational Excellence* Partner closely with production teams to optimize line layout, tooling, and build efficiency.* Technical Expertise* Define harness architecture including connectors, terminals, routing, shielding, and protection systems and necessary fixtures/tool for high volume production.* Lead FMEA (DFMEA/PFMEA), control plans, and validation activities.* Use tools such as CATIA, NX, Creo, Capital, or Zuken E3, and PLM systems.**Required Qualifications:*** Bachelor’s degree in Engineering or Industrial Technology* 5 years related experience in the Engineering function within a similar working environment.**Preferred Qualifications:*** Proven experience supporting production, NPI, and manufacturing ramp-ups* Experience leading technicians or shop-floor teams* Strong understanding of manufacturing processes, assembly methods, and quality systems* Demonstrated project management experience with cross-functional teams* Experience in advanced manufacturing, EV, industrial equipment, or high-mix/low-volume production* PMP certification or equivalent program management experience* Lean / Six Sigma (Green Belt or higher)* Familiarity with automation, digital manufacturing tools, or Industry 4.0 practices* Experience with high-voltage or complex electrical systems**Key Competencies:*** Strong engineering-to-manufacturing integration mindset* Hands-on leadership with shop-floor presence* Execution focus with high accountability* Continuous improvement and Lean thinking* Ability to balance technical depth with operational speed* Strong communication across engineering and operations**Work Environment:** Predominantly on-site in manufacturing and engineering environments. High interaction with production floor, labs, and cross-functional teams. Occasional travel to suppliers, validation sites & Production Sites*“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”*