Sr. Advanced Manufacturing Engineer - Wire Harnesses

Generac Power Systems Inc; North Prairie (WI); On-site; USD 90,000 - 140,000; Full time

Benefits offered by this job

Health benefits

Onsite gym

Free parking

Summer hours

Team events

Product discounts

Job summary

Generac Power Systems Inc. in Wisconsin is seeking a Senior Wire Harness Engineer to lead the design, development and industrialization of harness systems for high-volume production.

You will drive projects from concept through production, mentor technicians on the shop floor, and partner with manufacturing to optimize line layout and tooling. The role requires a Bachelor’s degree in Engineering or Industrial Technology and 5 years of related experience, with hands-on leadership and strong

Qualifications

• Bachelor’s degree in Engineering or Industrial Technology.
• 5+ years in engineering within a similar environment.

Responsibilities

• Lead the design, development, and industrialization of wire harness systems for production environments.
• Own end-to-end project execution across engineering and manufacturing phases.
• Provide direct supervision to harness technicians and shop-floor personnel.
• Partner with production teams to optimize line layout, tooling, and build efficiency.
• Define harness architecture including connectors, routing, shielding, and fixtures.
• Lead FMEA, control plans, and validation activities.

Skills

Project management

Team leadership

FMEA (DFMEA/PFMEA)

Quality systems

Manufacturing integration

Communication

Education

Bachelor’s degree in Engineering or Industrial Technology

Tools

CATIA

NX

Creo

Capital

Zuken E3

PLM systems

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most.For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.Ready to Power a Smarter World with us?We are seeking a results-driven Senior Wire Harness Engineer with strong project management and manufacturing leadership experience to support advanced manufacturing operations. This role is responsible for designing robust wire harness solutions while driving seamless execution from engineering through production, including direct leadership of technicians and close engagement with the manufacturing floor.Key Responsibilities:Advanced Manufacturing & Engineering ExecutionLead the design, development, and industrialization of wire harness systems for production environments.Project & Program ManagementOwn end-to-end project execution across engineering and manufacturing phases.Team Leadership (Technicians & Shop-Floor Support)Provide direct supervision to harness technicians and lab/build personnel.Manufacturing Integration & Operational ExcellencePartner closely with production teams to optimize line layout, tooling, and build efficiency.Technical ExpertiseDefine harness architecture including connectors, terminals, routing, shielding, and protection systems and necessary fixtures/tool for high volume production.Lead FMEA (DFMEA/PFMEA), control plans, and validation activities.Use tools such as CATIA, NX, Creo, Capital, or Zuken E3, and PLM systems.Required Qualifications:Bachelor’s degree in Engineering or Industrial Technology5 years related experience in the Engineering function within a similar working environment.Preferred Qualifications:Proven experience supporting production, NPI, and manufacturing ramp-upsExperience leading technicians or shop-floor teamsStrong understanding of manufacturing processes, assembly methods, and quality systemsDemonstrated project management experience with cross-functional teamsExperience in advanced manufacturing, EV, industrial equipment, or high-mix/low-volume productionPMP certification or equivalent program management experienceLean / Six Sigma (Green Belt or higher)Familiarity with automation, digital manufacturing tools, or Industry 4.0 practicesExperience with high-voltage or complex electrical systemsKey Competencies:Strong engineering-to-manufacturing integration mindsetHands-on leadership with shop-floor presenceExecution focus with high accountabilityContinuous improvement and Lean thinkingAbility to balance technical depth with operational speedStrong communication across engineering and operationsWork Environment: Predominantly on-site in manufacturing and engineering environments. High interaction with production floor, labs, and cross-functional teams. Occasional travel to suppliers, validation sites & Production SitesGreat Reasons to work for Generac:Competitive Benefits: Health, Dental, Vision, 401k and many moreState-of-the-art facility with an onsite gym, walking trails, café, free parking and many employee activitiesScheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workersEligible for summer hours! (Memorial Day – Labor Day)Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generatorsWe believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days.Every day is Jeans Day! Dress for your day.Product loan and discount programs“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”