Sr. Engineer, Process (Process Safety Emphasis) HNO

TPC Group; United States; On-site; USD 120,000 - 160,000; Full time

Job summary

TPC Group is seeking a Sr. Engineer, Process with a focus on Process Safety Emphasis in Houston, TX.

The Senior Engineer will ensure adherence to process safety guidelines, coordinate multi-discipline efforts, and act as the subject matter expert on process safety across TPC processes. The role requires leading PSM activities, developing safety-driven designs, and guiding operations, R&D, and corporate development in evaluating and implementing projects to ensure safe and reliable operation and

Qualifications

• Bachelor’s Degree in Chemical Engineering.
• Minimum of 10 years in chemical engineering, including refinery or petrochemical plant experience with unit operations, process optimization and process safety.
• Basic skills in simulation tools including ASPEN+, HYSIS, and/or PROSIM.
• Strong communication and leadership with cross-functional teams.
• Ability to manage ambiguity and lead cross-functional teams.

Responsibilities

• Technical authority for process safety technologies for all TPC processes.
• Develop unit production expertise and a knowledge base around unit operations and processes.
• Lead inherent process safety in design concepts and update key process safety Gems.
• Develop high-level project scopes for unit-related improvements and PSM gap projects.
• Provide technical leadership to operations, R&D and Corporate Development for evaluation and implementation of projects.
• Support PSM programs via participation in PHA, LOPA, MOC, RCA and action item resolution.

Skills

Communication

Leadership

Cross-functional teamwork

Education

Bachelor’s Degree in Chemical Engineering

Tools

ASPEN+

HYSIS

PROSIM

Job description

Sr. Engineer, Process (Process Safety Emphasis) HNO

• Posted on September 28, 2026

Locations

Showing 1 location

Houston, TX 77017, USA

• Professional
• Full-Time
• Requisition #: SRENG002422

Description

Job Summary:

The primary purpose of the Process Safety Technology Engineer (PSTE) is to ensure adherence to process safety guidelines (RAGAGEP) through process design and hazard recognition. The PSTE coordinates the efforts of other disciplines (SIS, mechanical integrity, etc.) to address identified PSM gaps through all stages of engineering. The PSTE will be the company recognized subject matter expert on issues regarding process safety. In addition, the PSTE will develop expertise in TPC processes to understand process safety impacts.

Job Duties and Responsibilities:

• Technical authority and resource for process safety technologies (PRDs, flare systems, dispersion analyses, etc.) for all TPC processes
• Develop unit production expertise, continuously building a body of technical knowledge around unit operations and processes
• Lead inherent process safety in design concepts through ownership and updating of key TPC process safety GEMS
• Develop high level project scopes for unit related improvement projects and projects to address identified PSM gaps.
• Provide technical leadership to operations, R&D and Corporate Development for evaluation and implementation of new projects
• Actively support PSM programs via participation in PHA, LOPA, MOC, RCA, resolution of action items, and other activities to ensure safe and reliable operation and regulatory compliance
• Leads technical teams and multi-disciplinary groups in evaluations of complex problems and issues relating to process safety compliance
• Develops, assesses the feasibility, soundness, and safety of designs and proposes solutions based on sound engineering judgment
• Leads front end loading and scope development for new projects and PSM gap projects and transitions to detailed engineering and on to start up. Provides operating procedure development and training where necessary.

Required Qualifications:

• Bachelor’s Degree in Chemical Engineering
• Minimum of 10 years of experience in the chemical engineering field which includes experience in a refinery or petrochemical plant with unit operation simulation, process optimization, and process safety experience in either a production or process engineering role
• Basic skills in simulation tools including ASPEN+, HYSIS, and or PROSIM
• Communication and leadership skills with cross-functional teams
• Ability to manage ambiguity, communicate and lead effectively in cross-functional teams

Preferred Qualifications:

• PE Licensure preferred but not required
• Butadiene or partial hydrogenation process experience in either Operations and/or Process Engineering
• Specific experience with fixed bed reactors, industrial catalysis processes, distillation, and/or extractive distillation

All applicants must be eligible to work for any employer in the United States without needing any company sponsorship.

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.