Sr. Engineer, Controls

YRH - PACKSIZE

Louisville (KY)

On-site

USD 80,000 - 120,000

Full time

3 days ago
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Benefits offered by this job

Health insurance
Dental insurance
Vision insurance
Life insurance
Short & Long Term Disability
401(k) matching
Paid Time Off
Bonus program

Job summary

Packsize is hiring a PLC/Controls engineer in Louisville, KY to manage and sustain complex PLC OOP code bases across Codesys, B&R, and Siemens platforms. You will also develop new code, read electrical schematics, and contribute to safety and continuous improvement efforts.

The role involves traveling up to 10% to customer sites and collaborating in an agile environment with a strong emphasis on code architecture, testing, and documentation.

Qualifications

  • Bachelor's degree in ME/EE/CS or similar.
  • Motion physics and advanced motion control programming.
  • Experience in high-level OO languages (Python, C, C++, C#).
  • IEC 61131-2/PLCopen languages; structured text essential, FBD a plus.
  • Experience with Git/SVN for code development and management.
  • Industrial Ethernet (EtherCAT, PowerLink).
  • Familiar with closed-loop feedback control strategies.
  • Programmable safety expertise.
  • Experience with Codesys, Siemens, and B&R Automation Studio; TwinCAT a plus.
  • Familiar with agile product development approaches.

Responsibilities

  • Manage and sustain PLC code bases for various industrial controls platforms.
  • Develop high level OO structured text code in Codesys, B&R Automation, and Siemens.
  • Commission new machines (servo drives, sensors, actuators).
  • Help architect code and maintain repositories.
  • Document control application designs and program automation applications.
  • Develop formal test plans and scripts with testing team.
  • Estimate implementation effort and troubleshoot issues.
  • Track and report project status (Azure DevOps, Confluence).
  • Travel to customer locations to resolve technical problems.
  • Mentor other engineers and support remote/on-site operations.

Skills

Mechanical engineering
Electrical engineering
Computer Science
Object oriented programming
Python
C/C++
PLC programming
IEC 61131-2/PLCopen
Codesys
Siemens PLC
B&R Automation Studio
Git/SVN
Ethernet (EtherCAT, PowerLink)
Closed-loop control
Safety engineering
TwinCAT
Agile development
Electrical schematics reading
Troubleshooting
ECO/ECN processes

Education

Bachelor's degree in ME/EE/CS or similar

Tools

Codesys
Siemens PLC
B&R Automation Studio
TwinCAT
Git
Azure DevOps
Confluence

Job description

About Packsize

Packsize is an automation company that enables more efficient and sustainable packaging process flows from packing to unboxing. We're propelling our customers and the industry forward, always looking to innovate and improve. Because, to us, packaging is about much more than a box; it's about delivering what's right, for our customers, for their customers and our planet.

The Role

Packsize is seeking to hire a PLC/Controls engineer in Louisville, KY. The focus of this role will primarily be to manage and sustain complex PLC OOP code base s , developed in Codesys and B&R , currently running on multiple Packsize machine platforms . Secondary responsibilities will be to maintain the code on a machine built around a Siemens PLC . There will also be some development of new code based on part obsolescence, safety issues, customer requirements and code restructures.

What You'll Bring
  • Bachelor's degree (BS) from four-year college or university in Mechanical Engineering (ME), Electrical Engineering (EE), Computer Science (CS) or similar.
  • Motion physics and advanced motion control programming
  • Application and/or firmware development experience in a high-level (OOP) language (Python, C, C++, C #)
  • IEC 61131-2/ PLCopen programming languages (structured text is a must , FBD is a plus)
  • Experience with Git/SVN including commit , branching, merging, debug and related functions for code development and management
  • Industrial Ethernet ( EtherCAT , PowerLink etc.. )
  • Familiar with various closed-loop feedback control strategies
  • Programmable safety expertis e
  • Experience in Codesys , Seimens , and B&R Automation Studio ( TwinCAT a plus)
  • Familiar with agile approaches to product development (both participant and leader)
  • Ability to read electrical schematics
  • Ability to troubleshoot electrical and mechanical issues
  • Curious with a continuous improvement mindset
  • Experience with an Engineering Change Process (ECO/ECN)
What You'll Do
  • Manage and sustain PLC code bases for various industrial controls platforms
  • Develop high level OOP structured text code in Codeys , B&R Automation and Siemens
  • Commission new machine s (machines contain servo drives, various sensor s, pneumatic actuators and gluers
  • Help architect code
  • Maintain code in repositories
  • Document control application designs
  • Program automation applications
  • Develop formal test plans and scripts, then work with a testing team to execute the test
  • Estimate implementation effort to develop automation applications
  • Troubleshoot and resolve application issues
  • Track and report project status (using Azure DevOps, Confluence etc.)
  • Travel to customer locations to resolve technical problems
  • Participate in brainstorming and ideation sessions around product development and improvement
  • Support machines during development, production and operation (remote and on-site support)
  • Assist in creating project plans
  • Provide input on resource allocation
  • Assess skill sets and resource strengths/weaknesses for staffing projects
  • Mentor other engineers
A few other things
  • Up to 10% travel as needed
  • Ability to do the physical work necessary to fabricate prototypes (using machine shop tools, turning wrenches etc.) and building machines
What we offer

Packsize offers a competitive benefits package including paid time off, Health, Dental, Short Term/Long Term Disability, Life, 401(k) matching, and a bonus program. Salary will be commensurate with experience. Packsize is an Equal Opportunity employer and is committed to diversity in its workforce. In compliance with applicable federal and state laws, Packsize policy of equal employment opportunity prohibits discrimination on the basis of race or ethnicity, religion, color, national origin, sex, age, sexual orientation, gender identity/expression, veteran's status, status as a qualified person with a disability, or genetic information. Individuals from historically underrepresented groups, such as minorities, women, qualified persons with disabilities, and protected veterans are encouraged to apply. Reasonable accommodation in the application process will be provided to qualified individuals with disabilities

Packsize considers several factors when determining compensation when extending a job offer, including but not limited to, the role being offered, the associated responsibilities, the candidate's prior work experience, education/training, and any special skills. At Packsize, we're committed to supporting the health, well-being, and financial security of your team members. We offer a comprehensive benefits package that includes medical, dental, and vision coverage; a 401(k) retirement plan; Paid Time Off; Health Savings and Flexible Spending Accounts (HSA/FSA); and life and disability insurance. Additional voluntary benefits include critical illness, hospital indemnity, accident, and legal/ID theft protection. We also provide access to an Employee Assistance Program (EAP) to support your overall we

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