Sr. Engineer Advanced Manufacturing

Harley-Davidson Motor Company; Pennsylvania; On-site; USD 90,000 - 141,000; Full time

Job summary

A leading motorcycle manufacturer in Pennsylvania is seeking a Sr. Engineer, Advanced Manufacturing to drive innovation in product development and manufacturing. The ideal candidate will have a Bachelor's degree in Engineering and over 5 years of experience in digital manufacturing and PLM systems. Responsibilities include leading projects, implementing virtual manufacturing tools, and collaborating cross-functionally to enhance manufacturing processes. Competitive salary range of $90,700 - $140,800 offered.

Benefits

Annual bonus programs

Health insurance benefits

401k program

Onsite fitness centers

Employee discounts

Qualifications

• High School Diploma or Equivalent Required.
• 5+ years of related experience.
• Ability to work effectively within and/or lead a team.

Responsibilities

• Lead medium to large-scale projects from concept through implementation.
• Implement virtual manufacturing tools for DFA/DFM.
• Support innovation initiatives within the Global Advanced Manufacturing organization.

Skills

Digital manufacturing

Project management

Change management

PLM systems

Virtual simulation tools

Education

Bachelor's Degree in Engineering

Job description

Job Summary

The Sr. Engineer, Advanced Manufacturing, will play a pivotal role in driving innovation across product development and manufacturing by integrating advanced manufacturing strategies with digital and PLM technologies. This role collaborates cross-functionally to influence design for assembly, develop integrated manufacturing systems, and lead digital manufacturing initiatives, including virtual builds, digital twins, and PLM integration. The position supports the Life Cycle Plan (LCP) from concept to production, ensuring robust, scalable, and efficient manufacturing processes.

Job Responsibilities

Manufacturing Process Development & Implementation

• Lead medium to large-scale projects from concept through capital planning and implementation.
• Influence part design for manufacturability, error proofing, fixture design, torque tool strategy, and quality improvements.
• Conduct “Should Cost Analysis” for tooling and parts.
• Perform supplier technical assessments and develop improvement plans.
• Develop mfg. processes and Advanced Product Quality Planning documentation for new products
• Support LCP and innovation initiatives within the Global Advanced Manufacturing organization.
• Collaborate with engineering, IT, operations, quality, and external vendors.

Digital/Virtual Manufacturing & PLM Integration

• Implement virtual manufacturing tools for DFA/DFM, MBOM creation, time studies, line balancing, and ergonomic validation.
• Facilitate virtual builds and deploy digital twin technologies (e.g., 3D Factory, robotic simulation, offline programming).
• Integrate manufacturing processes and resources (tools, fixtures, equipment) into PLM systems.
• Drive BOM transformation (e-BOM to m-BOM) and implement process planning solutions.
• Standardize processes for DFA/DFM, virtual builds, process definition, and MBOM using digital/virtual tools.
• Identify and implement opportunities for process optimization through digital technologies.
• Support real-time monitoring, data analytics, and predictive maintenance initiatives.
• Contribute to simulation and digital twin modeling for layout and process optimization.

Education Requirements

High School Diploma or Equivalent Required

Education Specifications

Bachelor's Degree in Engineering is preferred.

Experience Requirements

• Typically requires a minimum of 5 years of related experience.
• Demonstrated ability to work effectively within and/ or lead a group or team and provide guidance to other employees.
• Experience in digital manufacturing, PLM systems, and virtual simulation tools.
• Strong project management and change management capabilities.

Harley-Davidson is an equal opportunity employer that continues to build a culture of inclusion, belonging and equity through our commitment to attracting and retaining diverse talent from all backgrounds, without regard to race, color, religion, sex, sexual orientation, national origin, gender identity, age, disability, veteran status or any other characteristic protected by law. We believe in fairness and providing a level playing field for all. We foster a culture that thrives on diverse perspectives and contributions to ignite the creativity and innovation to fuel our business and enhance the employee and customer experience.

The pay range shown represents the national average pay range for this role. Your pay may be more or less than the stated range and is dependent on your geographic location and level of experience.

We offer an inclusive compensation package for all full-time salaried employees including, but not limited to, annual bonus programs, health insurance benefits, a 401k program, onsite fitness centers and employee stores, employee discounts on products and accessories, and more. We welcome everybody to join our family and be united no matter who you are or where you come from. Learn more about Harley-Davidson here.

Applicants must be currently authorized to work in the United States.

Direct Reports: No
Travel Required: 10 - 25%
Pay Range: $90,700 - 140,800

Visa Sponsorship: This position is not eligible for visa sponsorship
Relocation: This position is eligible for domestic relocation assistance (within posted country)

Job Segment: Facilities, Lean Six Sigma, PLM, Manufacturing Engineer, Six Sigma, Operations, Management, Engineering

Harley-Davidson is an equal opportunity employer that continues to build a culture of inclusion, belonging and equity through our commitment to attracting and retaining diverse talent from all backgrounds, without regard to race, color, religion, sex, sexual orientation, national origin, gender identity, age, disability, veteran status or any other characteristic protected by law.