Senior Controls Engineer

Ossid; Rocky Mount (NC); On-site; USD 110,000 - 130,000; Full time

Job summary

ProMach in Rocky Mount, NC seeks an experienced Automation Engineer to lead PLC/HMI programming across Rockwell, Siemens, and Omron, design electrical schematics with AutoCAD Electrical, and implement motor control with VFDs and servo systems.

This role travels up to 15% for installation and commissioning, collaborates across Sales, Marketing, Engineering, Production, and Field Services, and drives BOM management within ERP.

Qualifications

• Baccalaureate or higher in engineering or equivalent experience.
• Minimum 7 years in automation controls and programming, packaging a plus.
• Experience with Rockwell, Siemens, and Omron systems is preferred.
• Strong knowledge of ERP BOM processes.

Responsibilities

• Develop and debug PLC and HMI programming for packaging machinery.
• Design electrical schematics and panel layouts using AutoCAD Electrical.
• Lead project lifecycle from specs to on-site commissioning and training.
• Coordinate BOM management and field service with cross-functional teams.

Skills

PLC Programming

HMI Programming

Electrical Schematics

Fieldbus & Data Acquisition

Cross-functional Collaboration

Education

Bachelor of Science in Engineering or equivalent

Tools

AutoCAD Electrical

SolidWorks Electrical

Job description

Join ProMach and Shine!

Whether you're creative, strategic, persuasive, or mechanically inclined, there's a place for you here. Be a problem‑solver, a closer, a futurist - whatever drives you.

At ProMach, you'll be challenged and rewarded as you help improve packaging performance and shape the future of automation. This role offers the opportunity to lead the full project lifecycle - from functional specification analysis to final on-site commissioning - ensuring all systems meet company standards, safety regulations, and customer requirements.

Responsibilities

• System Design & Programming:
  • Develop and debug PLC and HMI programming (primarily Rockwell, Siemens, and Omron).
  • Design electrical schematics and panel layouts using AutoCAD Electrical.
  • Implement precise motor control utilizing VFDs and Servo systems.
  • Configure Fieldbus communications (EtherNet/IP, Profinet, etc.) and data acquisition systems.
• Project Lifecycle & Documentation:
  • Standards Adherence: Follow and enforce standard procedures for the creation of all technical documentation, functional specs, and training materials.
  • BOM Management: Create and maintain accurate Bills of Material (BOM) coordinating with our ERP system to ensure project completion and procurement accuracy.
  • Quality Control: Assist in the creation of checklists for system testing and debug phases.
• Engineering Change & Maintenance:
  • ECR Evaluation: Review Engineering Change Requests (ECRs) to assess technical impact, cost, and safety.
  • Obsolescence Management: Work with product line managers and aftermarket sales to evaluate electrical components for obsolescence; identify, test, and implement modern replacements to maintain machine longevity.
• Collaboration & Field Support:
  • Coordinate directly with Production to oversee assembly and hardware integration.
  • Travel (up to 15%) to customer locations for installation, service, and commissioning.
  • Provide in-house and on-site technical training for employees and customers.

Qualifications

• Bachelor of Science degree in Engineering, Technical School degree, or equivalent proven work experience in control software design.
• Minimum 7 years of automation controls and programming experience. Specific experience in packaging machinery is a significant plus.
• Proficiency in AutoCAD Electrical or SolidWorks Electrical.
• Working knowledge of I/O hardware, signal conditioning, field devices, sensors, and machine safety standards.
• Ability to lead and work within a cross‑functional team (Sales, Marketing, Engineering, Production, and Field Services) with effective communication in both oral and written forms. Demonstrated literacy in ERP systems for BOM creation is a plus.

Benefits

As a ProMach employee you receive a comprehensive benefits package including medical/dental/vision coverage, life and disability insurance, paid time off, a retirement savings plan with company match, and a wellness program. There is no waiting period for benefits - you are eligible on your first day of employment.

We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.

ProMach is an Equal Opportunity Employer. Pro Mach uses E‑Verify to verify employment eligibility of all new hires to work in the United States. Pro Mach is a drug‑free workplace.