Sr Controls Engineer

Ultium Cells LLC; Spring Hill, Northern (TN, KY); Hybrid; USD 90,000 - 130,000; Full time

Benefits offered by this job

100% Employer paid Medical, Dental, &

Tuition Assistance

Vehicle Discount Program

Communication Stipend

Job summary

Ultium Cells LLC is seeking an experienced Automation & Controls Engineer to drive PLC programming and motion control in a highly automated battery manufacturing environment. You will design, test, and troubleshoot control systems, while coordinating with internal teams and vendors to ensure high yield and reliability.

The role requires collaboration across engineering disciplines, hands-on fault isolation, and on-call support as needed.

Qualifications

• Bachelor's degree in Electrical Engineering or related field.

Responsibilities

• Develop, modify, and maintain PLC programs (Siemens TIA Portal/STEP 7, Mitsubishi, Allen-Bradley, Omron, CompactLogix).
• Program and optimize motion control systems, including servo motors and robotics.
• Integrate subsystems such as barcode/RFID readers, robotics, vision systems, and transmitters.
• Design and maintain HMI interfaces for process visibility and alarms.
• Create electrical schematics and panel layouts using AutoCAD Electrical.
• Support industrial networks: Profinet, EtherNet/IP, OPC-UA, Modbus, HART, TCP/IP, Profibus.
• Lead or support startup activities: FAT/SAT, commissioning, production readiness.
• Support electrical substation systems and battery-related projects.
• Diagnose automation downtime to minimize impact.
• Maintain version control and site documentation.
• Assist preventive maintenance and cleaning activities.
• Perform additional duties as assigned.

Skills

Problem solving

Teamwork

Communication

Proactive

Education

Bachelor's degree in Electrical Engineering or related field

Tools

Siemens TIA Portal/STEP 7

Mitsubishi

Allen-Bradley

Omron

CompactLogix

AutoCAD Electrical

Profinet

EtherNet/IP

OPC-UA

Modbus

HART

TCP/IP

Profibus

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Permanent Spring Hill, TN, US

30+ days ago Requisition ID: 1690

Ultium Cells, LLC. is a joint venture Lithium-ion battery cell manufacturing plant between LG Energy Solution, Ltd., and General Motors. This high-technology plant will have the latest in battery cell manufacturing technology.

Ultium Cells’ partners include LG Energy Solution, Ltd.; the world’s largest manufacturer of automotive battery cells, and General Motors; a global company committed to delivering safer, better and more sustainable ways for people to get around.

Position Description:

This position is part of a technical team responsible for automation and controls engineering within a highly automated manufacturing environment. Responsibilities include continuous improvement, troubleshooting equipment/manufacturing/facility issues, analyzing production performance, and implementing optimized manufacturing methods to ensure high yield, efficiency, and reliability. The role requires collaboration with internal teams, external customers, and vendors to resolve urgent and complex issues. This position supports plant operations as needed and requires occasional on-call support.

Job Responsibilities:

• Develop, modify, and maintain PLC programs (Siemens TIA Portal/STEP 7, Mitsubishi, Allen-Bradley, Omron, CompactLogix), including design, simulation, testing, commissioning, and troubleshooting.


• Program and optimize motion control systems, including servo motors, robotics, and PID loop tuning.


• Integrate and support manufacturing subsystems such as barcode/RFID readers, robotics, vision systems, scales, sampling equipment, transmitters, VFDs, soft starters, servo drives, and motor starters.


• Design, develop, and maintain HMI interfaces to enhance operator interaction, process visibility, and alarm management.


• Create and maintain electrical schematics, panel layouts, and controls documentation using AutoCAD Electrical or equivalent tools.


• Support industrial networks and communication protocols, including Profinet, EtherNet/IP, OPC-UA, Modbus, HART, TCP/IP, and Profibus.


• Lead or support equipment startup activities, including FAT/SAT, commissioning, and production readiness validation.


• Support electrical substation systems including power meters, protection relays, transformers, and battery systems (maintenance, troubleshooting, and projects).


• Diagnose and resolve automation-related downtime quickly to minimize production impact.


• Maintain program version control and accurate documentation in alignment with site standards.


• Support preventive maintenance and equipment cleaning activities as required.


• Perform additional duties as assigned.

Qualifications and Competencies:

• Bachelor’s degree in Electrical Engineering, Mechatronics, Mechanical, Computer Engineering, or related field required.


• 5+ years of industrial controls experience required; manufacturing/automotive environment experience preferred (substation experience a plus).


• Experience with controls systems, electrical design, automation equipment, and mechanical assemblies.


• Strong problem-solving skills with a proactive, resourceful, and self-motivated approach.


• Exposure to battery manufacturing or processes is a plus.


• Bilingual Korean/English is a plus, but not required.


• Strong teamwork and communication skills.


• Working knowledge of industrial electrical codes, including NFPA and NEC standards.


• Commitment to promoting a safe work environment.

Total Rewards Information:

We offer market-competitive compensation including base pay and incentive compensation opportunities based on the achievement of Company goals. We offer employees paid time off to refresh and recharge. Our total rewards program is designed to enrich your life at work and includes the following benefits:

• 100% Employer paid Medical, Dental, and Vision Insurance


• Tuition Assistance for continuing education


• Vehicle Discount Program on General Motors branded vehicles


• Communication Stipend for Personal Cell Phone

Ultium Cells LLC is an Equal Opportunity Employer:

We extend equal employment opportunities to qualified applicants and employees on an equal basis regardless of an individual's age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity or expression, pregnancy status, marital status, military or veteran status, genetic disposition or any other reason protected by law.

Ultium Cells will only employ those who are legally authorized to work in the United States. This is not a position for which Visa-sponsorship will be provided. Individuals who need sponsorship for work authorization, now or in the future, are not eligible for hire for this role.

Employee may be exposed to or working with hazardous materials and/or hazardous waste. Upon hire, employee will receive initial Environmental training over RCRA, SWPPP, SPCC, and emergency escalation. Annual refresher training will be completed every year after to fulfill the requirements of 40 CFR. Other training to be provided as required.