Sr. Controls Engineer

Barry-Wehmiller Companies Inc.; Baltimore (MD); On-site; USD 90,000 - 120,000; Full time

Job summary

A leading company in engineering consulting is seeking a Sr Controls Engineer to develop control system software for industrial machinery. This role involves designing and troubleshooting control algorithms, collaborating with various teams, and has significant customer interaction with potential international travel.

Qualifications

• 5+ years of experience in industrial controls development.
• Experience in a manufacturing environment preferred.
• Proficient in PLC programming and high-level programming languages.

Responsibilities

• Design, implement, and troubleshoot control algorithms and software systems.
• Collaborate with teams to define technical specifications.
• Mentor and support less experienced engineers.

Skills

PLC programming

Control theory

Problem-solving

Technical documentation

Education

Bachelor’s degree in Engineering

Bachelor’s degree in Electrical Engineering

Tools

Allen Bradley

Siemens

Beckhoff

B&R

Visual C++

Job description

About Us:

BW Papersystems, part of the Barry-Wehmiller Group, builds capital equipment that transforms paper into products for consumers - every day, around the world. We offer innovative technologies, service and parts, and years of global experience in corrugating, finishing; slitting and packaging; stationery; bookbinding and security documents. Customers rely on our machines to produce and convert items such as corrugated boxes, folding cartons, passports, notebooks, copy paper, board, and coated and other specialty papers. For more information, visit bwpapersystems.com.Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing technology for the packaging, corrugating, sheeting and paper-converting industries. By blending people-centric leadership with disciplined operational strategies and purpose-driven growth, Barry-Wehmiller has become a $3 billion organization with nearly 12,000 team members united by a common belief: to use the power of business to build a better world.

Job Description:

BW Papersystems is seeking an experienced Sr Controls Engineer to join our engineering team. This position is responsible for developing and maintaining control system software for industrial machinery. You will work on implementing control algorithms, data file structures, and machine interfaces using PLC languages, assembly-level languages, Visual C++, and other high-level programming languages. This role plays a key part in both new product development and sustaining engineering efforts, with significant customer-facing interaction and international travel.

Key Responsibilities:

• Design, implement, and troubleshoot control algorithms and machine-based software systems.
• Develop and maintain programs that support machine operation, data collection, diagnostics, and communication with peripheral equipment.
• Collaborate with sales, service, and engineering teams to define technical and functional specifications.
• Support machine checkout, installation, and commissioning by providing control system software documentation and assistance.
• Interface directly with customers to resolve software-related issues and ensure systems meet expectations.
• Produce and update operation manuals, diagnostic guides, and technical documentation.
• Keep current with evolving control system architectures and technology trends.
• Mentor and support less experienced engineers as needed.
• Other duties as assigned.

Education & Experience:

• Bachelor’s degree in Engineering, Electrical Engineering, or a related field.
• 5+ years of experience in industrial controls development; manufacturing environment experience preferred.

Technical Skills:

• Proficient in PLC programming (e.g., Allen Bradley, Siemens, Beckhoff, B&R).
• Experience with assembly-level languages, Visual C++, and other high-level programming languages.
• Strong understanding of control theory and application.
• Ability to read and interpret electrical schematics and technical drawings.

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At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying. We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions. Please let us know if you require reasonable accommodations during the interview process.

Barry-Wehmiller is an equal opportunity employer. M/F/D/V This organization uses E-Verify.Applicants may be subject to pre-employment screening which may include drug screening, reference checks, employment verifications, background screening and/or skills assessments.

Company:

BW Papersystems