Specialist, CTU Engineer

Merck; West Point (PA); On-site; USD 87,000 - 137,000; Full time

Benefits offered by this job

Medical benefits

Dental benefits

Vision benefits

401(k) retirement

Job summary

Merck is seeking a CTU Specialist to provide day-to-day equipment and facility engineering support for CTUs across the site. You will help maintain reliability, execute LOTO, and collaborate with operations, mechanics, and engineers to keep processes compliant and efficient.

The role requires a BS in engineering or related field and at least two years of relevant experience in equipment troubleshooting and maintenance, with a focus on continuous improvement and data-driven decision making.

Qualifications

• Bachelor’s degree in engineering, science, or 4-year engineering technology.
• Minimum two years of relevant work experience in equipment troubleshooting and maintenance.
• Experience with continuous improvement projects and maintenance data management.

Responsibilities

• Provide day-to-day equipment, instrumentation, robotic and utilities engineering support.
• Lead/assist in troubleshooting and root cause investigations on process equipment.
• Maintain CMMS/EAM data accuracy and manage spare parts inventory.
• Coordinate preventative, predictive and corrective maintenance to improve reliability.
• Support safety, GMP, and environmental compliance.

Skills

Equipment troubleshooting

Maintenance planning

Root cause analysis

Problem solving

Team collaboration

Education

B.S. Engineering or sciences

Tools

SAP

Maximo

Job description

Job Description

Are you looking for an exciting opportunity with a rapidly growing pharmaceutical manufacturer? If so, then this is the opportunity for you!

The Controlled Temperature Unit (CTU) Specialist is an individual contributor.

Accountability

Under the supervision of a Senior Specialist or Associate Director, this individual is responsible to provide day-to-day equipment and facility engineering support for CTUs across the site. Actively ensures compliance to current Good Manufacturing Practices, Safety, and Environmental regulations while achieving operating cost goals.

Assigned Tasks May Include

• Support and monitoring of equipment performance
• Equipment maintenance
• Developing equipment and facility improvement plan
• Troubleshooting process equipment to ensure reliable, compliant and efficient operations.
• Execution of equipment lock-out tag-out (LOTO)

Duties

• Provides day-to-day shop floor equipment, instrumentation, robotic & utilities engineering support to manufacturing operations.
• Assists/leads operations, maintenance supervisors, mechanics, automation engineers, process engineers and Quality representatives in troubleshooting equipment problems as well as investigating manufacturing atypical events related to system failure or malfunction.
• Ensures adequate spare parts inventory.
• Assists in the facilitation of maintenance work, including leading JSA/LOTO execution, directing mechanic labor, and identifying spare parts.
• Responsible for ensuring CMMS/EAM data is up to date and accurate for their assigned equipment.
• Provides technical assistance in the maintenance planning process.
• Optimizes and coordinates scheduling of preventative, predictive & corrective maintenance to improve equipment reliability.
• Develops and maintains metrics used to run the business. Communicates and presents metrics/reports regularly.
• Champions the preventive and predictive maintenance program within your area of responsibility, reviews equipment history for reliability concerns, performs root cause analysis, and identifies reliability improvement opportunities and applications for predictive maintenance technologies to reduce maintenance costs. Develops maintenance and repair strategy for bi-annual shutdowns.
• Works with Operations, other EM&U engineers, Technology, Maintenance Supervisors and mechanics to maximize capacity and assure efficient, reliable equipment operation in accordance with all GMP, safety and environmental regulations. Collaborate with operations for day to day priorities, maintenance scheduling, deviation management, etc. Effectively influences and collaborates with stakeholders and partners outside of their immediate organization.
• Provides supervisory coverage when required.
• Promotes open communications and team work.
• Maintains a high level of technical knowledge and may coordinate safety, current Good Manufacturing Practices, and environmental compliance programs.
• Actively supports productivity improvement program and resolution of deviation events. Participates in root cause investigations.
• Evaluates, develops and improves business processes and develops technical rationale for system improvements.
• Develops Qualification, SOP and Preventative Maintenance documentation and provides reports, data and information to support on-going operations.
• Serves as the project engineer and manager for projects including scope development, design support, field execution and commissioning/qualification testing.
• Develops strong relationships with site operations to ensure consensus on operational and regulatory compliance issues.
• Explains and enforces all GMPs, safety, and environmental regulations.
• Assist in audits, regulatory inspections and training in the area of responsibility.
• Authors Standard Operating Procedures or User Manuals and assists in training development for mechanics and supervisors.
• Assists in the preparation of process studies, engineering standards, equipment utilization, and profit plan.

Qualifications

• Essential:
  • B.S. Engineering, Science, or 4 Year Engineering Technology Degree.
  • Minimum of two (2) years of relevant work experience, including:
  • Equipment troubleshooting
  • Facilitating work execution
  • Identifying and executing continuous improvement projects
  • Maintenance data management/improvement
• LOTO
• Demonstrated ability to work independently and as part of a team.
• Proficient in the following competencies: empowering leadership, flexibility, motivation, teamwork/collaboration, problem-solving, communication, and computer skills.
• Knowledge in the application of engineering standards (i.e. ASME, IEEE, NFPA, CFR 1910, NIST, and/or ANSI).

Preferred

• Knowledge of cGMP for pharmaceutical and/or vaccine manufacturing
• CTU maintenance and troubleshooting experience
• Lean Six Sigma Methodology
• Root Cause Analysis
• Failure Mode Effects Analysis
• Knowledge in reliability engineering (including asset life cycle management)
• Computerized Management Maintenance Systems: SAP/EAM/Maximo/etc.
• CMRP certification

Required Skills

• Adaptability, Adaptability, Computerized Maintenance Management Systems (CMMS), Computer Maintenance, Corrective Maintenance, Critical Thinking, Data Analysis, Driving Continuous Improvement, Electrical Systems, Engineering Design, Equipment Installations, Equipment Maintenance, Equipment Monitoring, Equipment Reliability Improvement, IBM Maximo, Improvement Projects, Maintenance Scheduling, Manufacturing Processes, Mechanical Troubleshooting, Operation Maintenance, Overall Equipment Effectiveness (OEE), Parts Sourcing, Process Equipment, Regulatory Compliance, Root Cause Analysis (RCA) {+ 8 more}

US And Puerto Rico Residents Only

Our company is committed to inclusion, ensuring that candidates can engage in a hiring process that exhibits their true capabilities. Please click here if you need an accommodation during the application or hiring process.

Requirements

As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit:

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We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another’s thinking and approach problems collectively.

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The salary range for this role is

$87,300.00 - $137,400.00

This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee’s position within the salary range will be based on several factors including, but not limited to relevant education, qualifications, certifications, experience, skills, geographic location, government requirements, and business or organizational needs.

The successful candidate will be eligible for annual bonus and long-term incentive, if applicable.

We offer a comprehensive package of benefits. Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits.

San Francisco Residents Only

We will consider qualified applicants with arrest and conviction records for employment in compliance with the San Francisco Fair Chance Ordinance

Los Angeles Residents Only

We will consider for employment all qualified applicants, including those with criminal histories, in a manner consistent with the requirements of applicable state and local laws, including the City of Los Angeles’ Fair Chance Initiative for Hiring Ordinance

Employee Status

Regular

Relocation

No relocation

VISA Sponsorship

No

Travel Requirements

No Travel Required

Flexible Work Arrangements

Not Applicable

Shift

1st - Day

Valid Driving License

No

Hazardous Material(s)

n/a

Job Posting End Date

• A job posting is effective until 11:59:59PM on the day BEFORE the listed job posting end date. Please ensure you apply to a job posting no later than the day BEFORE the job posting end date.

Requisition ID:

R419049