Setup Technician

Total Plastic Solutions; Lynchburg (VA); On-site; USD 25,000 - 39,000; Full time

Benefits offered by this job

Competitive salary

Health, dental, and vision insurance

Paid time off (PTO)

401k with company match

Paid holidays

Life and disability insurance

Employee assistance program

Professional development opportunities

Job summary

Total Plastic Solutions, LLC is seeking a Set-Up Technician to prepare and change molds for injection molding lines. You will align molds, connect utilities, and verify equipment operates safely on a production floor.

The role emphasizes strict adherence to quality systems (ISO 13485/AS9100) and training operators in proper procedures while supporting continuous improvement and safe practices.

Qualifications

• High School diploma or GED required.
• Basic mechanical and troubleshooting skills.
• Ability to read production schedules and process sheets.
• Injection molding setup experience preferred.
• Strong attention to detail and safety mindset.

Responsibilities

• Set up and prep injection molding machines per procedures.
• Perform mold changes including removal, installation, alignment.
• Connect/disconnect water, hydraulic, electrical lines and mold-related equipment.
• Set machine parameters and verify operation of auxiliary equipment.
• Maintain clean, safe work area and perform basic preventative maintenance.
• Train operators and assist with machine interruptions.
• Follow ISO 13485, AS9100 and ISO standards to maintain QMS.

Education

High School diploma or GED

Tools

Calipers

Micrometers

Gauges

Measuring equipment

Job description

The Set-Up Technician installs, removes, prepares and stores injection molds and post molding equipment in compliance with company policies and procedures. Works collaboratively with Process Engineers, Operators, Quality Leaders, Supervisors and members of management team. This position reports directly to the Set Up Coordinator.

Job Duties

• Set up and prepare injection molding machines for production according to established procedures and production schedules.
• Perform mold changes, including removal, installation, securing and alignment of molds.
• Connect and disconnect water lines, hydraulic lines, electrical connections, hot runner systems and other mold-related equipment as required.
• Set machine parameters, including temperatures.
• Install and verify proper operation of auxiliary equipment, chillers, temperature controllers and conveyors.
• Ensure molds, machines and work areas are maintained in a clean, organized and safe condition.
• Perform routine cleaning and basic preventative maintenance associated with injection molding equipment and molds.
• Follow established mold handling, rigging, lockout/tagout, and machine safety procedures.
• Ensure all guards, safety devices, interlocks and emergency stops are functioning properly before operating equipment.
• Follow all company policies, safety rules, quality standards and work instructions.
• Train and assist operators with proper operation and machine interruptions.
• Perform other duties as assigned.
• Understand and apply ISO 13485 to applicable role responsibilities.
• Understand and apply AS9100 to applicable role responsibilities.
• Follow requirements of ISO Standards to maintain and improve the Quality Management System.

Qualifications

• High School diploma and GED
• Basic mechanical and troubleshooting skills. Ability to use measuring equipment such as calipers, micrometers, gauges and other inspection tools. Ability to perform basic mathematical calculations. Ability to work independently and make appropriate process adjustments within established guidelines.
• Knowledge of injection molding machines, molds, auxiliary equipment, and molding processes. Ability to read and understand production schedules, work instructions, process sheets and quality specifications.
• Previous injection molding experience preferred. Previous experience as an Injection Molding Setup Technician, Machine SetUp Technician, Process Technician or similar role preferred.
• Strong attention to detail and commitment to producing quality products. Ability to communicate effectively with operators, supervisors, engineers, quality personnel and maintenance.

Working Conditions

• Production Floor.. Must own toolbox and tools, able to lift 50lbs., stand for 8 hours on hard floor surface, flexible hours - including holidays and weekends if necessary.

Benefits:

• Competitive salary
• Health, dental, and vision insurance
• Paid time off (PTO)
• 401k with company match
• Paid holidays
• Life and disability insurance
• Employee assistance program
• Professional development opportunities

Why Join TPS?

At TPS, our employees are our greatest asset. As our Recruiter, you will play an important role in helping us build a strong workforce by connecting talented people with rewarding careers. You'll have the opportunity to represent TPS in the community, develop lasting partnerships, and make a direct impact on the company's continued success.