Service Controls Engineer

IMA Automation USA Inc; Elgin (IL); Hybrid; USD 85,000 - 115,000; Full time

Benefits offered by this job

Medical, Dental, Vision

STD/LTD & Life Insurance

12 Paid Holidays

401k Match

Job summary

IMA Automation USA Inc. seeks an electrical automation professional for remote and on-site support of automation equipment and software. You will read schematics, troubleshoot circuits, and update drawings while ensuring safety and compliance.

You will diagnose PLC/HMI, vision systems, robotics, and control software; create wiring diagrams and BOMs; support installations and service calls; and travel 25–50% domestically and internationally in a cross-functional team environment.

Qualifications

• Bachelor’s degree in Electrical Engineering or equivalent experience.
• Fundamental understanding of RSLogix/Studio5000 or Siemens software.
• Experience with AutoCAD or similar CAD environments.
• Strong knowledge of Siemens PLCs and vision systems (Cognex/Keyence).
• Experience with Rockwell/Allen-Bradley, HMI, servos and robotics is a plus.
• Ability to travel 25–50% domestically and internationally.

Responsibilities

• Troubleshoot AC & DC power/controls, PLC I/O, and motion controllers.
• Diagnose and debug software for PLCs, HMIs, vision systems, and robotics.
• Create/update wiring schematics, BOMs, and panel layouts.
• Identify and release spare parts for procurement.
• Support installations and customer service remotely or on-site.
• Travel to sites for commissioning and service calls.

Skills

Electrical schematics

PLC I/O & motion controllers

Troubleshooting hardware/software

Technical writing/communication

Travel 25–50%

Cross-functional teamwork

Education

Bachelor’s degree in Electrical Engineering

Tools

RSLogix/Studio5000

Siemens software

AutoCAD/CAD environments

Cognex & Keyence vision systems

Allen-Bradley/HMI

Job description

Description

Job Summary

Remote and on-site support of automation equipment and software. Read electrical schematics for automated control systems, troubleshoot electrical circuits, release components for purchase and update drawings. Troubleshoot hardware and software for automated equipment as well as program development while complying with internal and customer safety requirements.

Essential Duties and Responsibilities

• Troubleshoot single and 3 phase AC power circuits (up to 600VAC), DC control circuits (typically 24VDC), PLC I/O cards and motion controllers.
• Troubleshoot control systems for cam, servo, and air operated stations, along with test and electrical devices.
• Problem-solve, debug software issues related to PLCs, HMIs, vision cameras, robotic systems, database & SCADA systems.
• Replace/install and configure electrical components in automated control systems.
• Identify and release spare parts for supply chain to purchase.
• Research and specify appropriate purchased and preferred components for new designs.
• Create/update electrical wiring schematics, flow diagrams, panel layouts, Bill of Materials, organize release packages.
• Participate in installations and service calls, interfacing with customers and personnel from other IMA sites.
• Provide technical support to external and internal customers, both remote and on-site.
• Support software validation requirements and update documentation as needed.
• Book service travel arrangements.
• Ability to travel up to 25-50% of the time.
• Other duties as assigned.

Requirements

Required Competencies/Skills

• Bachelor’s degree in Electrical Engineering or equivalent combination of education and experience with automation equipment.
• Technical understanding of pharmaceutical / biotechnology unit operations a plus.
• Fundamental understanding of Rockwell RS Logix/Studio5000 or Siemens development software, Schematic Capture Software, AutoCAD or Equivalent CAD environments.
• Strong experience with Siemens PLC’s.
• Experience with Cognex and Keyence vision systems
• Epson, Fanuc and Staubli robots.
• Strong technical writing, communication and interpersonal skills required.
• Ability to travel 25-50% of the time, both domestically and internationally.
• Demonstrated ability to work in a cross-functional team environment.

Preferred Competencies/Skills

• Strong knowledge of computer programs such as Windows, Excel, Word, Outlook and Project.
• Strong experience with Allen Bradley, HMI’s and Servo control.
• Experience with AutoCAD or other CAD environments.
• Knowledge of inspection and measuring tools such as scales, calipers, micrometers, multi-meters, dB meters, etc.
• Ability to use good judgment to incorporate IMA Automation, USA standards and regulatory requirements.
• Demonstrated ability to work in a cross functional team environment.
• Excellent communication skills both verbally and written.
• Ability to prioritize, plan and organize work.

Working Conditions

• Manufacturing facilities, medical device and automotive.
• Standard office environment. Environment will vary based on location of work.
• May involve extended hours during peak periods, special assignments or production-line down conditions.

Physical Requirements

• Ability to sit, stand, and work on a computer for extended periods.
• Comfortable working around industrial machinery, electrical systems, and manufacturing environments.
• Lifting (up to 50 lbs.) may occasionally be required.
• Be able to stand or sit for more than 4 hours.

Benefits

• Medical, Dental, Vision, STD/LTD, Life Insurance
• 12 Paid Holidays
• Vacation/PTO
• 401k Match plus more