Senior Thermal Mechanical Design Engineer

Intuitive; Sunnyvale (CA); On-site; USD 163,000 - 234,000; Full time

Job summary

Intuitive is a global leader in robotic-assisted surgery and minimally invasive care, crafting the da Vinci system and Ion. We seek a Senior Thermal Mechanical Design Engineer to design, analyze and verify robotic mechanical systems, ensuring reliability, manufacturability and performance in a regulated environment.

The role emphasizes collaboration with suppliers, manufacturing, and cross-disciplinary teams to deliver high‑quality hardware and prototypes.

Qualifications

• Experience with product development lifecycle from design to manufacturing and sustainment.
• Thermal system architecture, design and analysis including simulations.
• Expertise in mechanism design, servo motors, encoders, sensors and robotics.

Responsibilities

• System thermal design, analysis and testing.
• Designing mechanical assemblies with kinematics, drivetrain components, sensors and safety mechanisms.
• Prototype development and design transfer to manufacturing.
• Create design specifications and regulatory documentation.
• Conduct experiments and validation testing; troubleshoot issues.
• Collaborate with vendors and manufacturing during prototype and transfer phases.
• Mentor and guide team members.

Skills

Thermal design

Mechatronics

Robotics

SolidWorks

GD&T

MATLAB

Python

Prototyping

Leadership

Education

MS Mechanical Engineering

Tools

ANSYS

MATLAB

Python

SolidWorks

Job description

Senior Thermal Mechanical Design Engineer

• Full-time
• Shift: Day
• Max. Salary Region 2: 199100 USD
• Max. Salary Region 1: 234200 USD
• Ways of Working: Set Schedule - This job will be onsite weekly, the percentage of onsite work will be defined by the leader.
• Employee Type: Employee
• Min. Salary Region 1: 162800 USD
• Global Job Level (HCM): Professional 4 (11)
• Min. Salary Region 2: 138400 USD

It started with a simple idea: what if surgery could be less invasive and recovery less painful? Nearly 30 years later, that question still fuels everything we do at Intuitive. As a global leader in robotic-assisted surgery and minimally invasive care, our technologies - like the da Vinci surgical system and Ion - have transformed how care is delivered for millions of patients worldwide.

We’re a team of engineers, clinicians, and innovators united by one purpose: to make surgery smarter, safer, and more human. Every day, our work helps care teams perform with greater precision and patients recover faster, improving outcomes around the world.

The problems we solve demand creativity, rigor, and collaboration. The work is challenging, but deeply meaningful - because every improvement we make has the potential to change a life.

If you’re ready to contribute to something bigger than yourself and help transform the future of healthcare, you’ll find your purpose here.

Primary Function of Position

The Senior Thermal Design Engineer is expected to use machine design and analytical skills to conceptualize, develop and verify new mechanical designs. They must utilize creativity and sound engineering judgment in the design of structures, kinematics, robotic actuation and sensing solutions. They are responsible for key system components and will interface with suppliers and manufacturing to build high-quality hardware prototypes and productize new designs. They will be expected to excel in a focused, high-energy, collaborative work environment with a team of talented engineers. They should be capable of making sound decisions when faced with the time pressures, ambiguous, and incomplete information typical of research and development.

• System thermal design, analysis and testing
• Influencing assembly architecture and designing mechanical assemblies, with careful consideration for kinematics, drivetrain components, servo motors, sensors, safety mechanisms, and failure contingencies
• Rapid development and iteration of full-scale prototypes of candidate architectures and mechanism designs to satisfy requirements
• Create product functional requirements and design specifications, authoring concept and design documentation for a regulatory controlled environment
• Designing for reliability, cost and manufacturability
• Developing and performing component verification testing and product validation testing
• Supporting final product delivery by troubleshooting process, component and system issues.
• Collaborating with vendors, suppliers and manufacturing in the prototype and design-transfer phase.
• Providing technical guidance and mentorship for team members.

Qualifications

Required Skills and Experience

• Experience/ownership with product development lifecycle phases including design, analysis, debug, verification, transfer to manufacturing, and sustainment
• Background in thermal system architecture, design and analysis including associated simulation environments
• Technical expertise with one or more of the following: mechanism design, servo motors, brakes, encoders, harmonic drives and alternatives, sensors, robotics
• Analysis potentially including statics, dynamics, kinematics, stress, fatigue and reliability
• Design, analyze and document components, structures, and mechanical assemblies in SolidWorks or similar CAD software
• Strong understanding of component or material selection criteria, and design for reliability and manufacturability
• Demonstrated knowledge of a wide variety of component manufacturing processes
• Proficient in GD&T and tolerance stack analysis
• Strong hands-on prototyping skills such as 3D Printing and machine shop equipment
• Designing and executing experiments on strength or function
• Capable of using MATLAB to create or modify test scripts and system software
• Demonstrated excitement to learn and quickly analyze tough technical problems, thinking creatively and fundamentally about the solution
• Ability to communicate effectively, both written and orally
• Self-driven with the ability to excel in a high-energy, small, focused team environment, to maintain a strong sense of shared responsibility and reward
• Ability to lead and mentor other engineers

Required Education and Training

• Minimum 8 years of relevant experience
• Work experience in mechatronics, robotics, surgical or medical devices a plus. FDA or other regulated industry preferred.

Preferred Education, Skills and Experience

• MS Mechanical Engineering
• Surgical or medical device experience, regulated industry experience
• Expertise in ANSYS, MATLAB, and PYTHON

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.

Intuitive is an Equal Opportunity Employer.We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

U.S. Export Controls Disclaimer:In accordance with the U.S. Export Administration Regulations (15 CFR §743.13(b)), some roles at Intuitive Surgical may be subject to U.S. export controls for prospective employeeswho are nationals from countries currently on embargo or sanctions status.

Certain information you provide as part of the application will be used for purposes of determining whether Intuitive Surgical will need to (i) obtain an export license from the U.S. Government on your behalf (note: the government’s licensing process can take 3 to 6+ months) or (ii) implement a Technology Control Plan ("TCP") (note: typically adds 2 weeks to the hiring process).

For any Intuitive role subject to export controls, final offers are contingent upon obtaining an approved export license and/or an executed TCP prior to the prospective employee’sstart date, which may or may not be flexible, and within a timeframe that does not unreasonably impede the hiring need. If applicable, candidates will be notified and instructed on any requirements for these purposes.

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

This position may be filled at a different job level than listed here depending
business need and/or on the selected candidate’s experience, knowledge and skills.
Compensation will be based primarily on the job level at which the role is filled and the
candidate’s qualifications, consistent with applicable law.

Accommodation & Accessibility Notice:

Intuitive is committed to providing reasonable accommodations to qualified individuals with disabilities. If you require assistance or an accommodation during any part of the application or interview process, please contact People Services at [e-mail].

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target compensation ranges are listed.

By clicking the link above or any third-party link within this posting, you are leaving this site and going to a third-party website where the third-party website's terms and privacy policy apply