Senior Staff Process Engineer — Catheter Manufacturing

Confluent Medical Technologies

Austin (TX)

On-site

USD 120,000 - 180,000

Full time

14 days+

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Job summary

Confluent Medical Technologies in Austin, TX seeks a Process Development Engineer, Senior Staff to join our team and advance manufacturing processes for complex catheters, including Nitinol components and balloon delivery systems.

You will lead process development, perform DOE and statistical analyses, design fixtures, mentor engineers, and collaborate with cross-functional teams to improve quality, reduce cost, and enable scalable production.

Qualifications

Bachelor of Science in Mechanical/Chemical/Bio-Engineering or equivalent work experience.
9-12 years of experience in medical device manufacturing and development.
Hands-on experience with production equipment used in complex catheters manufacturing (Braiding, Lamination, extrusion, laser welding, hot bonding).
Strong materials process understanding of polyimide, PTFE, FEP, Pebax, nylons, and urethanes.
Experience applying statistical analysis techniques (Ppk, ANOVA, DOE).
Experience designing fixtures and simple semi-automated equipment using SolidWorks.

Responsibilities

Develop manufacturing processes for products in the area of complex catheters.
Perform process analysis, improvements and process validation (IQ/OQ/PQ).
Create reports and communicate engineering findings to stakeholders.
Work with cross-functional teams to support new product introduction and cost reduction.
Develop and design process parameters, tooling, and methods for manufacturing.
Mentor less experienced engineers.