Senior Staff Manufacturing Systems Engineer

Agility Robotics; Salem (VA); Hybrid; USD 181,000 - 236,000; Full time

Benefits offered by this job

401(k) Plan with 6% match

Company stock options

Medical/dental/vision insurance

On-site meals and snacks

Paid time off and holidays

Relocation assistance

Job summary

Agility Robotics in Salem, OR is seeking a Senior Staff Manufacturing Systems Engineer to lead the design and integration of scalable manufacturing systems, spanning MES, ERP interfaces, and digital manufacturing initiatives.

You will mentor engineers, drive NPI readiness, and partner with operations and quality to improve throughput, traceability, and data-driven decision making on the factory floor.

Qualifications

• 12+ years in Manufacturing Engineering or related field.
• Proven cross-functional leadership across hardware, software, and operations.
• Expert understanding of MES, PLM, ERP, SCADA, and automation controls.
• Hands-on ERP/MES experience in production (NetSuite preferred).
• Strong communication and leadership; on-site presence required.

Responsibilities

• Define and maintain end-to-end Manufacturing Systems Architecture.
• Lead cross-functional integration of subsystems into manufacturing solutions.
• Ensure readiness for NPI and ramp production with high first-pass yield.
• Mentor engineers and influence cross-department standards.
• Drive digital manufacturing tools and data analytics.

Skills

Cross-functional leadership

Strong communication

Problem solving

Mentorship

Education

Bachelor’s degree in Engineering

Master’s degree in Engineering

PhD in a related field

Tools

NetSuite

MBSE

SCADA

ERP integration

Job description

Agility’s commercially deployed humanoids operate alongside teams in warehouses, manufacturing facilities, and distribution centers—tackling physically demanding and repetitive tasks while enabling workers to focus on higher-value work. With industry-leading safety standards and years of proven deployment data, we’re pioneering a new era of automation that enhances human potential.

About the Role

The Senior Staff Manufacturing Systems Engineer is a senior individual contributor and senior technical lead within Operations Engineering. Reporting to the Director of Operations Engineering, this role leads the design and implementation of manufacturing system architecture - ensuring that production, test, and automation systems are built to requirements and designed for scalability, quality, and operational efficiency.

About the Work

Manufacturing Systems Architecture & Strategy

• Define and maintain the end-to-end Manufacturing Systems Architecture, spanning factory automation, data flow, MES systems, ERP integration, test infrastructure, and traceability frameworks.
• Partner with the Director of Operations Engineering to establish long-term strategies for smart factory enablement, digital manufacturing, and system interoperability.
• Translate business and operational goals into scalable manufacturing system requirements and roadmaps.

Systems Integration & Design Leadership

• Lead cross-functional integration of mechanical, electrical, software, and automation subsystems into cohesive manufacturing solutions.
• Architect interfaces between production equipment, test systems, MES, PLM, and ERP platforms - including active support of the current ERP migration (Micus to NetSuite), ensuring quality, non-conformance, and traceability data flow correctly into the new system.
• Oversee technical reviews, design validation, and readiness assessments for new manufacturing system deployments.

Operational Readiness & Scalability

• Drive system-level readiness for new product introductions (NPI), ensuring manufacturing systems support ramp readiness and high first-pass yield.
• Work directly with the NPI Manufacturing Engineering team on active build issues - e.g., subsystem (actuator, torso, leg) build bottlenecks, work-instruction and redline backlogs, and DFMEA/traceability gaps - providing systems-level solutions, not just architectural guidance.
• Collaborate with Manufacturing, Quality, and Test Engineering to optimize workflows, eliminate bottlenecks, and standardize processes.
• Champion manufacturability and maintainability through design-to-build principles and lifecycle systems thinking.

Technical Leadership & Mentorship

• Serve as a senior technical resource and advisor for manufacturing system design and integration decisions.
• Mentor engineers across multiple disciplines, raising the overall technical capability of the organization.
• Influence cross-departmental standards, documentation practices, and system-level verification strategies.

Innovation & Continuous Improvement

• Drive implementation of digital manufacturing tools (e.g., MBSE, digital twins, automated data analytics, and predictive maintenance).
• Evaluate and deploy new technologies to improve throughput, reliability, and data-driven decision-making.
• Establish system health metrics and continuous improvement frameworks for factory performance monitoring.

About You

• Bachelor’s degree with 12+ years, Master’s degree with 10+ years, or PhD with 8+ years of experience in Manufacturing Engineering, Systems Engineering, Mechanical Engineering, Electrical Engineering, or a related discipline, with a focus on manufacturing systems design, integration, and deployment for complex electromechanical or robotic products.
• Proven record of leading cross-functional initiatives across hardware, software, and operations teams.
• Expert-level understanding of manufacturing system architectures (MES, PLM, ERP, SCADA, automation controls, test systems).
• Hands‑on experience with ERP/MES platforms in a production environment (NetSuite experience strongly preferred given active migration).
• Strong communication and leadership skills; able to influence technical direction across teams and executive stakeholders.
• Willingness and ability to be on‑site regularly to support builds, reviews, and floor issues in real time.

Bonus Points

• Experience with robotics, advanced automation, or complex mechatronic assembly lines.
• Background in model‑based systems engineering (MBSE), digital twin implementation, or smart factory systems.
• Familiarity with data systems (SQL, APIs, data lakes) and software integration for manufacturing intelligence.
• Demonstrated success scaling systems from prototype to high‑volume production.
• Experience in high‑mix, low‑volume manufacturing environments.
• Experience with DFMEA/PFMEA processes and quality traceability systems.

Success Criteria:

• Delivers a unified, scalable, and data-driven manufacturing systems architecture that supports product and factory growth.
• Enables seamless integration between design, manufacturing, and test systems, reducing cycle times and improving quality.
• Establishes clear system standards and fosters collaboration across all engineering functions.
• Acts as a trusted technical resource, supporting the long‑term direction for manufacturing systems capability within the organization, while remaining hands‑on for active NPI and production issues.

Other Duties:

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties, and responsibilities required of the employee for this job, as this is subject to change at any time with or without notice. Employees will be required to follow any other job‑related instructions and perform any other job‑related duties requested by anyone authorized to give such instructions or assignments.

Work Environment & Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform the functions. This role requires regular presence on a manufacturing floor, including exposure to standard factory environment conditions

Location

• This is a hybrid position based out of our Salem, OR office.

The final salary offered to a successful candidate will be dependent on several factors that may include but are not limited to: job-related knowledge, skills, and experience. Agility Robotics is a multi‑state employer and this salary range may not reflect positions who work in other locations. These ranges may be modified in the future.

Anticipated Base Salary Range

$181,000—$236,000 USD

In addition to base pay, our competitive total rewards package consists of the following for full‑time employees:

• 401(k) Plan:Includes a 6% company match.
• Equity: Company stock options.
• Insurance Coverage: 100% company‑paid medical, dental, vision, and short/long‑term disability insurance for employees.
• Benefit Start Date: Eligible for benefits on your first day of employment.
• Well‑Being Support: Employee Assistance Program (EAP).
• Time Off:
  • Exempt Employees: Flexible, unlimited PTO and 12 company holidays, including a winter shutdown.
  • Non‑Exempt Employees: 10 vacation days, paid sick leave, and 12 company holidays, including a winter shutdown, annually.
• On‑Site Perks: Catered lunches four times a week and a variety of healthy snacks and refreshments at our Salem and Pittsburgh locations.
• Parental Leave: Generous paid parental leave programs.
• Work Environment: A culture that supports flexible work arrangements.
• Growth Opportunities: Professional development and tuition reimbursement programs.
• Relocation Assistance: Provided for eligible roles.
• Annual Discretionary Bonus: Provided for eligible roles.

All of our roles are U.S.-based. Applicants must have current authorization to work in the United States.

Agility Robotics is committed to a work environment in which all individuals are treated with respect and dignity. Each individual has the right to work in a professional atmosphere that promotes equal employment opportunities and prohibits unlawful discriminatory practices, including harassment. Therefore, it is the policy of Agility Robotics to ensure equal employment opportunity without discrimination or harassment on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, age, disability, marital status, citizenship, national origin, genetic information, or any other characteristic protected by law. Agility Robotics prohibits any such discrimination or harassment.