Senior Solar Cell Physicist: SHJ Production Leader

Starlink

Bastrop (TX)

On-site

USD 180,000 - 240,000

Full time

6 days ago
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Job summary

SpaceX is seeking a Sr. Device Physics Engineer to lead end-to-end SHJ solar cell efficiency in a high-volume fab, spanning from ingot growth through wafer prep, deposition, passivation, metallization, and module fabrication for Starlink missions.

You will define wafer specifications, design space-ready cell architectures, establish metrology and reliability frameworks, mentor a growing production team, and drive performance, yield, and durability of solar cells powering spacecraft.

Qualifications

  • Bachelor’s degree in engineering or related field.
  • 5+ years in chemical engineering design, analysis, or system implementation.
  • Master’s or PhD in chemistry, chemical engineering, materials science or related STEM field preferred.
  • Strong understanding of SHJ, PERC, TOPCon, or HJT technologies.
  • Experience with PV metrology tools and reliability testing.
  • Proficiency in PV simulation software and data analysis (Python, R, SQL).
  • Experience with SPC, DoE, and lean manufacturing principles.
  • Ability to work in a cleanroom environment.

Responsibilities

  • Own end-to-end cell efficiency roadmap across ingot growth to module fabrication.
  • Define incoming wafer specs (resistivity, lifetime, thickness) for SHJ.
  • Design SHJ cell architectures optimized for space: radiation tolerance, thermal vacuum, UV exposure, high power.
  • Develop fab-wide metrology strategy and calibrate tools for real-time control.
  • Lead reliability engineering and establish accelerated life testing protocols per standards.
  • Build physics-based models for loss analysis and guide DoE with process teams.
  • Analyze production data to identify efficiency limiters and drive improvements.
  • Mentor PV physics fundamentals and represent performance in design reviews.

Skills

Device physics
PV modeling
Data analysis
Python scripting
Cross-functional leadership
Cleanroom work
Vacuum systems
DOE/Statistical methods
Lean manufacturing

Education

Bachelor’s degree in engineering
Master’s or PhD in chemistry/chemical engineering/materials science

Tools

Sinton lifetime
EL/PL metrology
SIMTRA
PECVD
PVD
Wafer inspection

Job description

SpaceX is seeking a Sr. Device Physics Engineer to lead end-to-end SHJ solar cell efficiency in a high-volume fab, spanning from ingot growth through wafer prep, deposition, passivation, metallization, and module fabrication for Starlink missions.

You will define wafer specifications, design space-ready cell architectures, establish metrology and reliability frameworks, mentor a growing production team, and drive performance, yield, and durability of solar cells powering spacecraft.

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