Senior Reliability & Equipment Engineer

Electron Energy Corporation; Landisville (PA); On-site; USD 110,000 - 140,000; Full time

Job summary

Electron Energy Corporation in Landisville, PA is seeking a Senior Reliability & Equipment Engineer responsible for maintenance, optimization and qualification of magnet manufacturing equipment, driving TPM, predictive and preventive maintenance, and OEE improvements.

You will lead RCFA, FMEA, RCMA, analyze KPI data, and collaborate with operations, maintenance, quality, and engineering to maximize uptime, reduce costs, and enhance process stability.

Qualifications

• Bachelor’s degree in Mechanical, Industrial, Manufacturing or Metallurgical Engineering.
• 8+ years’ experience in industrial equipment engineering, maintenance engineering, or reliability engineering.
• Demonstrated experience implementing TPM and reliability-centered maintenance programs.
• Experience with OEE tracking and continuous improvement methodologies.
• Proficiency with CMMS systems.
• Experience with predictive analytics and industrial IoT platforms.

Responsibilities

• Develop and implement plant-wide reliability engineering strategies for powder metallurgy manufacturing equipment.
• Lead RCFA and FMEA activities.
• Establish reliability-centered maintenance methodologies for critical assets.
• Analyze equipment performance trends, downtime data, and maintenance KPIs to identify gaps.
• Define asset lifecycle strategies including repair/rebuild criteria and spare parts optimization.
• Support commissioning, installation, and qualification of new production equipment.
• Champion TPM initiatives across manufacturing operations.
• Develop autonomous maintenance standards and operator care programs.
• Drive implementation of TPM pillars including planned maintenance, quality maintenance, and early equipment management.
• Train operations and maintenance personnel on TPM methodologies and best practices.
• Lead cross-functional teams to improve equipment ownership and accountability.
• Design and optimize preventive and predictive maintenance programs.
• Utilize condition monitoring systems, thermography, ultrasonic inspection, etc.
• Evaluate and implement Industry 4.0 and smart manufacturing technologies for asset monitoring.
• Improve CMMS utilization for work order management, maintenance scheduling, and asset history tracking.
• Establish maintenance planning and scheduling best practices to minimize unplanned downtime.
• Lead OEE improvement initiatives focused on availability, performance, and quality.

Skills

Reliability engineering

Maintenance planning

OEE tracking

CMMS

Predictive analytics

Industrial IoT

Education

Bachelors in Mechanical/Industrial/Manufacturing/Metallurgical Engineering

Tools

CMMS

Industry 4.0

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Senior Reliability & Equipment Engineer

Professional The Materials Technology Center, Landisville, PA, US

3 days ago Requisition ID: 1201

The Sr.Reliability andEquipment Engineer is responsible for the maintenance, optimization, improvement and qualification of machinery used to manufacture rare earth permanent magnets, driving Total Productive Maintenance (TPM), predictive and preventive maintenance programs, Overall Equipment Effectiveness (OEE) improvements, and long-term reliability strategies for the production assets.

The role combines deep technical expertise in powder metallurgy processes and manufacturing equipment with strong leadership, data analysis, and continuous improvement capabilities. The Sr. Reliability and Equipment Engineer will partner closely with operations, maintenance, quality, and engineering teams to maximize uptime, reduce cost, improve throughput, and enhance process stability.

Key Responsibilities

Reliability Engineering & Asset Management

• Develop and implement plant-wide reliability engineering strategies for powder metallurgy manufacturing equipment.
• Lead Root Cause Failure Analysis (RCFA) and Failure Modes and Effects Analysis (FMEA) activities.
• Establish reliability-centered maintenance (RCM) methodologies for critical assets.
• Analyze equipment performance trends, downtime data, and maintenance KPIs to identify chronic losses and reliability gaps.
• Define asset lifecycle strategies including repair/rebuild criteria, spare parts optimization, and capital replacement planning.
• Support commissioning, installation, and qualification of new production equipment.

TPM (Total Productive Maintenance)

• Champion TPM initiatives across manufacturing operations.
• Develop autonomous maintenance standards and operator care programs.
• Facilitate focused improvement (Kaizen) events targeting equipment losses and productivity constraints.
• Drive implementation of TPM pillars including planned maintenance, quality maintenance, and early equipment management.
• Train operations and maintenance personnel on TPM methodologies and best practices.
• Lead cross-functional teams to improve equipment ownership and accountability.

Predictive & Preventive Maintenance

• Design and optimize preventive and predictive maintenance programs for the magnet manufacturing equipment.
• Utilize predictive maintenance technologies including: condition monitoring systems, thermography, ultrasonic inspection, etc
• Evaluate and implement Industry 4.0 and smart manufacturing technologies for asset monitoring.
• Improve CMMS utilization for work order management, maintenance scheduling, and asset history tracking.
• Establish maintenance planning and scheduling best practices to minimize unplanned downtime.
• Lead OEE improvement initiatives focused on availability, performance, and quality.
• Identify and eliminate the “Six Big Losses” impacting manufacturing performance.
• Develop equipment dashboards and KPI reporting systems for real-time performance visibility.
• Partner with production leadership to improve cycle times, throughput, scrap reduction, and process capability.
• Apply Lean Manufacturing and Six Sigma principles to equipment and process optimization.
• Drive data-based decision-making using statistical analysis and manufacturing metrics.

Technical Leadership

• Provide mentorship and technical guidance to maintenance technicians, engineers, and production teams.
• Develop engineering standards, SOPs, PM procedures, and equipment documentation.
• Support safety initiatives and ensure compliance with OSHA, environmental, and company standards.
• Interface with OEMs, contractors, and suppliers for technical support and equipment upgrades.
• Participate in budgeting and capital planning for maintenance and reliability improvements.
• Perform additional duties as required to support operational and strategic objectives.

Qualifications:

• Education:
• Bachelor’s degree in Mechanical, Industrial, Manufacturing or Metallurgical Engineering.
• Experience:
• 8+ years’ experience in industrial equipment engineering, maintenance engineering, or reliability engineering.
• Demonstrated experience implementing TPM and reliability-centered maintenance programs.
• Experience with OEE tracking and continuous improvement methodologies.
• Proficiency with CMMS systems.
• Experience with predictive analytics and industrial IoT platforms.

Other requirements:

• This position may require access to ITAR-controlled technical data and services. As such, all applicants must be U.S. persons, as defined by ITAR, to be considered for this role. A U.S. person is a U.S. citizen, lawful permanent resident, or individual with protected status under U.S. immigration laws. Applicants who do not meet these criteria will not be considered for the position.