Senior Reliability Engineer: Battery Systems & HALT

Dormont Manufacturing Co; Edison (NJ); On-site; USD 90,000 - 120,000; Full time

Job summary

Dormont Manufacturing Co is looking for a Sr. Reliability Engineer in Edison, New Jersey. This role focuses on supporting system reliability by developing failure models and defining test plans for battery management systems. The ideal candidate should have a Bachelor's in Electrical Engineering and 8 years of relevant experience.

The position requires expertise in reliability modeling, environmental testing, and root cause analysis, ensuring consistent product quality throughout production.

Qualifications

• 8 years of experience in systems engineering, reliability engineering, or related.

Responsibilities

• Lead reliability objectives for battery storage hardware.
• Develop long-term reliability test plans for all BMS circuit boards.
• Estimate annual failure DPPM using SR‑332 standards.
• Assess expected field use conditions.
• Identify components with potential wear-out mechanisms.
• Determine acceleration factors and test durations.
• Detect wear out failure modes during testing.
• Create HALT plans to uncover early-life failure mechanisms.
• Develop HASS plans to evaluate ongoing production quality.
• Participate in recurring reliability reviews.
• Provide guidance on reliability considerations.

Skills

Electronic component reliability

Reliability modeling tools (Relyence, RelCalc)

Environmental stress testing

Degradation mechanisms in electronic components

Root cause analysis

Education

Bachelor's degree in electrical engineering

Job description

Dormont Manufacturing Co is looking for a Sr. Reliability Engineer in Edison, New Jersey. This role focuses on supporting system reliability by developing failure models and defining test plans for battery management systems. The ideal candidate should have a Bachelor's in Electrical Engineering and 8 years of relevant experience.

The position requires expertise in reliability modeling, environmental testing, and root cause analysis, ensuring consistent product quality throughout production.