Senior Quality Engineer: Metals Mfg & QMS Lead

True North Consultants, Inc.; Spring Grove (IL); On-site; USD 90,000 - 130,000; Full time

Job summary

True North Consultants, Inc. is seeking a Senior Quality Engineer for a metals manufacturing environment. This role leads the Quality Management System, conducts internal and supplier audits, and drives corrective actions to prevent recurring issues.

Strong expertise in 8D, FMEA, and Lean methods is essential. The ideal candidate will mentor auditors, improve metrology and calibration programs, and collaborate with operations, engineering, and supply chain to elevate product quality.

Qualifications

• Bachelor's degree in Engineering, Metallurgy, or equivalent education and experience.
• Minimum five years of quality engineering experience in a manufacturing environment.
• Strong experience with Quality Management Systems, internal auditing, supplier quality, and corrective action management.
• Significant experience leading structured problem-solving initiatives utilizing 8D and root cause analysis.
• Extensive knowledge of process control methodologies, particularly FMEA and Control Plans.
• Six Sigma Black Belt with experience completing multiple improvement projects.
• Qualified Lead Auditor with experience in ISO 9001 and/or AS9100 quality management systems.
• Experience developing quality procedures, conducting audits, and training manufacturing personnel.
• Strong understanding of Lean manufacturing principles and continuous improvement methodologies.
• Previous experience in metals manufacturing and/or knowledge of metallurgy.
• Experience with dimensional inspection, metrology systems, calibration programs, and CMM technology.
• Excellent communication, leadership, organizational, and cross-functional problem-solving skills.
• American Society for Quality (ASQ) certification preferred.
• Ability and willingness to work in an active manufacturing environment, including exposure to seasonal temperature extremes.

Responsibilities

• Support the implementation, maintenance, and continuous improvement of the Quality Management System (QMS).
• Lead and participate in internal and supplier quality audits, including identifying nonconformances, documenting findings, communicating results, and ensuring corrective action closure.
• Serve as a Lead Auditor and provide training, mentoring, and guidance to internal auditors.
• Facilitate Corrective Action Requests (CARs), including verification, effectiveness measurement, and sustainability audits to prevent recurring quality issues.
• Lead cross-functional structured problem-solving initiatives utilizing 8D, root cause analysis, and corrective action methodologies.
• Support supplier quality programs, including supplier audits, inspection plans, nonconformance evaluations, and disposition of nonconforming materials.
• Interface directly with customers and third-party auditors regarding quality requirements, specifications, manufacturing capabilities, product concerns, and corrective actions.
• Interpret customer specifications, engineering drawings, and technical requirements, providing guidance and training to manufacturing and inspection personnel.
• Coordinate and support customer audits, external quality system audits, and customer inspection activities.
• Develop and maintain quality procedures, documentation, and customer-specific deviations when required.
• Support dimensional inspection and metrology programs, including CMM, laser measurement, Romer technology, and associated 3D inspection software.
• Partner with inspection personnel to improve measurement techniques, equipment utilization, and inspection accuracy.
• Provide oversight and continuous improvement of calibration programs, measurement system validation, equipment certifications, and calibration records.
• Develop, monitor, and communicate quality performance metrics to identify trends, reduce defects, and improve manufacturing processes.
• Apply FMEA, Control Plans, Six Sigma, and Lean methodologies to strengthen process controls, eliminate waste, and drive measurable improvements.
• Collaborate with manufacturing, engineering, purchasing, and supply chain teams to resolve quality concerns and support operational excellence.
• Promote a strong culture of safety, quality accountability, teamwork, and continuous improvement.

Skills

Quality management systems

Internal auditing

Supplier quality

Corrective action

8D problem solving

Root cause analysis

Lean manufacturing

Six Sigma Black Belt

ASQ certification

Leadership

Education

Engineering/Metallurgy degree

Tools

CMM

Romer technology

3D inspection software

Laser measurement

Job description

True North Consultants, Inc. is seeking a Senior Quality Engineer for a metals manufacturing environment. This role leads the Quality Management System, conducts internal and supplier audits, and drives corrective actions to prevent recurring issues.

Strong expertise in 8D, FMEA, and Lean methods is essential. The ideal candidate will mentor auditors, improve metrology and calibration programs, and collaborate with operations, engineering, and supply chain to elevate product quality.