Senior Quality Engineer, Aerospace Systems (DoD Secret)

Karman Space & Defense; Mukilteo (WA); On-site; USD 110,000 - 160,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

401(k) match

Paid time off

HSA contribution

FSA

Life insurance

Disability coverage

Tuition reimbursement

Job summary

Karman Space and Defense is seeking a Quality Engineer to support quality activities across design, development, testing, qualification, and production for aerospace structures and systems.

You will ensure robust quality planning, drive inspection methodologies, support customer reviews, and help resolve issues that impact product performance and compliance.

A DoD Secret clearance or ability to obtain one is required, with 5+ years of aerospace QA experience and expertise in GD&T, SPC, and AS9100.

Qualifications

• Bachelor’s degree in aerospace or mechanical engineering or equivalent.
• 5+ years of aerospace systems quality engineering experience.
• In‑depth understanding of testing, inspection, quality issues, and certification of aircraft systems, including composite aero structures.
• Expert knowledge of GD&T and SPC implementation.
• Expert knowledge of AS9100 Quality Management Systems (QMS).
• A current DoD Secret security clearance or the ability to obtain and maintain one.

Responsibilities

• Determines and executes quality plans for aerospace structures and systems throughout development and production.
• Implements new quality inspection methodologies to support evolving program needs.
• Supports customer design review activities to ensure quality requirements are fully addressed.
• Performs in-process inspections during fabrication and assembly, including AS9102 First Article inspections.
• Prepares Technical Data Packages documenting hardware deliverables.
• Reviews purchase orders for accuracy and correct contractual, project, and quality flow‑downs.
• Generates and resolves Corrective Action Reports and Non‑Conformance Reports.
• Leads failure investigations to identify root causes and drive corrective actions.
• Performs supply chain risk analysis to ensure supplier quality and program continuity.

Skills

GD&T

SPC

AS9100

DoD clearance

Education

Bachelor’s degree in aerospace or mechanical engineering

Job description

Karman Space and Defense is seeking a Quality Engineer to support quality activities across design, development, testing, qualification, and production for aerospace structures and systems.

You will ensure robust quality planning, drive inspection methodologies, support customer reviews, and help resolve issues that impact product performance and compliance.

A DoD Secret clearance or ability to obtain one is required, with 5+ years of aerospace QA experience and expertise in GD&T, SPC, and AS9100.