Senior, Quality Assurance Engineer

MedStar Health; Windsor (CT); On-site; USD 80,000 - 110,000; Full time

Job summary

A leading healthcare organization is seeking a Senior QA Engineer to oversee quality assurance processes in compliance with FAA regulations. This role involves developing quality procedures, leading audits, and spearheading continuous improvement initiatives. Ideal candidates will possess a Bachelor’s degree and significant experience in aerospace MRO environments.

Qualifications

• Minimum 5 years of experience in a quality role within a Part 145 repair station.
• In-depth knowledge of FAA regulations and industry standards.
• Proficient in statistical analysis and quality assurance best practices.

Responsibilities

• Lead the quality assurance function within an FAA Repair Station.
• Ensure regulatory compliance and alignment with OEM maintenance manuals.
• Drive continuous improvement initiatives including Lean and Six Sigma.

Skills

Written and verbal communication

Quality Assurance methodologies

Statistical analysis

Education

Bachelor's degree in Industrial, Mechanical, or Aerospace Engineering

Tools

Minitab

Microsoft Office Suite

Job description

parental leave, paid time off, paid holidays, sick time, 401(k)

601 Marshall Phelps Rd, Windsor, CT 06095, USA
Req #1319

Chromalloy is a global engineering & solutions company. We are a leadings provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines. We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world.

Video: What We Do

Why work at Chromalloy?

Chromalloy employees are proud, passionate problem-solvers who strive to live our values every day. A career with Chromalloy is an opportunity to learn from top industry experts, work with important technologies, and unlock a passion for innovation. Join our team of experts, innovators and problem-solvers delivering world-class solutions for our customers. As a global company, we are committed to creating an inclusive environment where all employees feel represented, heard, and able to bring their best selves to work every day. Be part of something bigger with Chromalloy!

Our Total Rewards Program is designed to support you today and in the future.

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
• Development & progression opportunities for every employee - regular performance conversations, training and development curriculum, and engineering fellowship programs.
• Paid time off, including vacation, sick time, paid holidays, floating holidays, and parental leave-all eligible on your first day of employment!
• Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.

The Senior QA Engineer will lead the quality assurance function within an FAA 14 CFR Part 145 Repair Station. This role ensures regulatory compliance, adherence to customer-specific requirements, and alignment with OEM maintenance manuals and publications. The ideal candidate will thrive in a fast-paced environment with a high mix of repair processes and diverse customer demands.

Key Responsibilities:

• Develop, implement, and continuously improve quality procedures to comply with FAA regulations, OEM publications (e.g., Ems, CMMs, AMMs, SBs), and internal QMS protocols.
• Oversee all quality-related activities across repair, inspection, and maintenance operations, including auditing and monitoring of incoming, in-process, and final inspections.
• Ensure compliance with applicable regulations, including FAA , EASA, CAAC , etc.
• Manage and drive improvem ent of quality metrics such as COPQ, inspection findings, escapes, and nonconformities.
• Lead root cause investigations and implement robust corrective /preventive actions using industry methodologies (e.g., 8D, fishbone, 5 Whys).
• Interface with OEMs, DERs, and regulatory representatives to ensure traceability and acceptability of repairs and components.
• Oversee internal and external audits, including regulatory (FAA, etc.), industry (AS91 00) , and customer surveillance audits .
• Support and promote continuous improvement initiatives including Lean, Six Sigma, and mistake-proofing (Poka-Yoke).
• Contribute to the development and maintenance of Process FMEAs and Repair Risk Assessments.
• Participate in cross-functional teams for new repair capabilities and engineering changes, ensuring regulatory and customer alignment.
• Train and mentor personnel on quality policies, regulatory compliance, and quality assurance best practices.
• Drive and maintain the accuracy of records in accordance with FAA recordkeeping requirements and company policy.

Education & Experience:

• Bachelor's degree in industrial , Mechanical, Aerospace Engineering, or equivalent technical experience.
• Minimum 5 years of experience in a quality role within a Part 145 repair station or aerospace MRO environment.
• In-depth knowledge of FAA regulations, AS9110/AS9100 standards, and industry guidance documents.
• Working knowledge of OEM technical publications (e.g., CMMs, AMMs, SBs, SILs).
• Proficient with Microsoft Office Suite and statistical software (e.g., Minitab).
• Strong written and verbal communication skills in English.
• Special process experience or awareness is a plus.

Due to government regulation only US persons (U.S. citizen, U.S. naturalized citizen, U.S. permanent resident, holder of U.S. approved political asylee or refugee status) may be considered for this role.

Chromalloy is an equal opportunity employer - vets/disabled.

Any offer of employment will also be conditioned upon the successful completion of a background investigation and drug screen in accordance with company policy and applicable federal and state regulations.

In the United States, if you need a reasonable accommodation for the online application process due to a disability, please contact: https://www.chromalloy.com/contact-us/

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  Job Family
  Quality
  
• 
  Job Function
  Quality Assurance Eng
  
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  Required Education
  Bachelor's Degree
  

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• 601 Marshall Phelps Rd, Windsor, CT 06095, USA

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