Senior Programmer Analyst

American Axle & Mfg., Inc.; Gallatin (TN); On-site; USD 90,000 - 120,000; Full time

Job summary

Dauch Corporation seeks a Senior Programmer Analyst to design, develop, implement, and maintain control systems at the Gallatin, TN site. You will create PLC logic, tune VFDs, and integrate PLCs with HMIs, SCADA, and various automation hardware.

Responsibilities include configuring networks, performing FAT/SAT, commissioning, and ensuring safety standards are met, with limited travel for on-site support.

Qualifications

• Bachelor’s degree in Electrical Engineering, Automation, Computer Science, Mechanical Engineering, or equivalent experience.
• 5+ years in PLC programming and industrial automation.

Responsibilities

• Create PLC logic per IEC 61131-3 standards using LAD, FBD, ST, and SFC.
• Program and tune VFDs for motor speed and control.
• Integrate PLCs with HMIs/SCADA systems, sensors, actuators, and robotics.
• Configure industrial networks and protocols (EtherNet/IP, Modbus TCP, Profinet, OPC UA).
• Perform FAT/SAT and on-site commissioning.
• Troubleshoot PLCs, VFDs, panels, and I/O; upgrade and maintain programs.

Skills

PLC programming

Industrial automation

HMI/SCADA development

Electrical schematics

Safety systems

Education

Bachelor’s degree in Electrical Engineering/Automation/CS/Mech

Tools

Allen-Bradley Studio 5000/ControlLogix

Siemens TIA Portal/S7

FactoryTalk View/Ignition/WinCC

Job description

Job Posting Title

Senior Programmer Analyst

Job Description Summary

Dauch is searching for a Senior Programmer Analyst to join our team. This position will be based out of our Gallatin, TN location.

The Senior Programmer Analyst (Automation Controls Engineer / PLC/VFD Programmer) is a specialized role in industrial automation, focusing on designing, developing, implementing, and maintaining control systems for manufacturing, process industries, utilities, and machinery.

Job Description:

• Create PLC logic using languages such as Ladder Logic (LAD), Function Block Diagram (FBD), Structured Text (ST), and Sequential Function Chart (SFC) per IEC 61131-3 standards.


• Program and tune VFDs for motor speed, torque, and control applications.


• Integrate PLCs with HMIs (Human-Machine Interfaces), SCADA systems, sensors, actuators, servo drives, robotics, and other automation hardware.


• Configure industrial networks and protocols (e.g., EtherNet/IP, Modbus TCP, Profinet, OPC UA).


• Perform factory acceptance testing (FAT), site acceptance testing (SAT), functional testing, and on-site commissioning.


• Troubleshoot hardware/software issues in PLCs, VFDs, control panels, and I/O systems to minimize downtime. Monitor, debug, modify, and upgrade existing programs.


• Implement process improvements, PID control loops, safety circuits, and efficiency enhancements. Back up programs and maintain documentation.


• Develop schematics, electrical drawings, P&IDs, and technical documentation.


• Work with cross-functional teams (engineering, maintenance, operations) and provide training/support to end-users.


• Ensure compliance with safety standards (e.g., NFPA 79, UL 508A) and regulations.


• Diagnose issues with motors, VFDs, instrumentation, and control logic. Use diagnostic tools and perform root-cause analysis.


• Write, test, troubleshoot, and optimize programs for Programmable Logic Controllers (PLCs) and integrates Variable Frequency Drives (VFDs) to control motors, machinery, and automated processes.


• Ensure systems run safely, efficiently, and reliably, often collaborating with electrical/mechanical engineers, technicians, and operations teams.


• Limited travel for commissioning, on-site troubleshooting, and support.


• All other duties as assigned.

Required Skills and Education

• Bachelor's degree in Electrical Engineering, Automation, Computer Science, Mechanical Engineering, or equivalent experience.


• 5+ years in PLC programming and industrial automation.


• Proficiency in major PLC platforms (e.g., Allen-Bradley/Rockwell Studio 5000/ControlLogix, Siemens TIA Portal/S7, etci).


• Experience with VFDs (e.g., parameter configuration, tuning, integration with PLCs).


• Knowledge of HMI/SCADA development (e.g., FactoryTalk View, Ignition, WinCC).


• Understanding of electrical schematics, motor controls, instrumentation, networking, and safety systems.

About Dauch:

Dauch Corporation is a premier Driveline and Metal Forming supplier serving the global automotive industry with a powertrain-agnostic product portfolio that supports electric, hybrid, and internal combustion vehicles. The company is headquartered in Detroit, MI, with operations that span 24 countries and more than 175 locations. Formed through the acquisition of Dowlais Group plc and its subsidiaries - GKN Automotive and GKN Powder Metallurgy, Dauch unites deep engineering roots with global manufacturing capabilities and an entrepreneurial spirit to move mobility forward. Visit www.dauch.com to learn more.

Dauch will not discriminate against any Associate or applicant for employment because of age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. Dauch will take affirmative action to ensure that applicants are employed, and that Associates are treated equally during employment, without regard to their age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. For the Disabled Job Seeker: We offer reasonable accommodations for qualified disabled individuals who are applicants for employment. To request assistance or accommodations, please e-mail [e-mail]. Dauch is an equal opportunity/affirmative action employer.