Senior Production Engineer

ASTEMO AMERICAS, INC.; Berea (OH); On-site; USD 110,000 - 160,000; Full time

Job summary

Astemo Americas, Inc. is seeking a seasoned Production/Process Engineer to lead Lean and Six Sigma initiatives in automotive manufacturing. You will drive OEE improvements, bottleneck removal, and line performance through data-driven problem solving with a cross-functional team.

The role emphasizes NPI/automation, AI technologies, and collaboration with the Corporate PE team to ensure SOP readiness and program launches. Strong expertise in AIAG standards and process validation is required.

Qualifications

• Education: Bachelor’s degree in Electrical, Mechanical, Manufacturing, or other Engineering field.
• Experience: 7+ years in automotive manufacturing, preferably Tier 1 supplier environment.
• Knowledge/Abilities: Strong leadership and project management; effective cross-functional and global-team communication; familiarity with AIAG standards (APQP, PPAP, PFMEA, STW).
• Analytical and problem-solving skills to drive CFT RCA and countermeasures.

Responsibilities

• Lead Lean Manufacturing & Six Sigma initiatives to improve OEE, throughput, uptime, and cycle time with cross-functional teams.
• Drive NPI, automation, and advanced engineering efforts including automation, robotics, vision systems, and AI tech; support PFMEA, Control Plans, and Standard Work for new products.
• Collaborate with Corporate PE team on APQP, PPAP, and Run-at-Rate activities; ensure manufacturing readiness for SOP.
• Ensure safety, quality, and compliance with IATF 16949, ISO 14001, and customer requirements; lead 8D, 5-Why, FTA, and Fishbone investigations.
• Provide supervision and technical leadership within PE Department and across Cross-Functional Team; interface with OEM customers and key suppliers.

Skills

Leadership

Project management

Cross-functional

Communication

Lean manufacturing

Six Sigma

AIAG standards

APQP

PPAP

PFMEA

Education

Bachelor's degree in Engineering

Tools

MES Systems

Robotics

Vision systems

AI technologies

Job description

Key Responsibilities

• Manufacturing Process Optimization & Continuous Improvement
• Lead Lean Manufacturing & Six Sigma Initiatives (Kaizen, 5S, VSM). Lead improved line performance by driving OEE, throughput, equipment uptime/reliability, and cycle time improvements with Cross-Functional team. Analyze and interpret production data to identify and eliminate bottlenecks. Troubleshoot complex process & equipment issues, implementing robust corrective actions. Support Digital Manufacturing initiatives (MES, Smart Factory Technologies)
• New Product Introduction (NPI), Automation, & Advanced Engineering
• Lead collaboration with the Corporate PE team to support program launches through APQP, PPAP, and Run-at-Rate activities. Support Corporate PE team with development and optimization of manufacturing processes including automation, robotics, visions systems, and AI technology. Support PFMEA, Control Plans, and Standard Work Instruction development for new products. Support Corporate PE team with equipment validation, process capability studies, and pilot builds. Ensure manufacturing readiness for Start of Production (SOP).
• Safety, Quality, & Compliance Promote Safety First culture & maintain industry leading safety performance Ensure compliance with IATF 16949, ISO 14001, & customer-specific requirements. Support root cause investigations using 8D, 5-Why, FTA, and Fishbone analysis. Implement error-proofing (poka-yoke) to reduce scrap, rework, & warranty risks.
• PE Department & Cross-Functional Team (CFT) Leadership Provide supervisory support & technical leadership for other Site Production Engineers, as assigned by PE Department Management. Provide technical leadership for the Cross-Functional Team on the shop floor. Interface directly with OEM customers and key suppliers when required.

Qualifications

• Education Bachelor’s degree in Electrical, Mechanical, Manufacturing, or Other Engineering field required.
• Experience (preferred) 7+ years in automotive manufacturing, preferably Tier 1 supplier environment. Direct experience with automated (EV/HEV systems) production environments.
• Knowledge, Skills, & Abilities (preferred) Strong leadership and project management capabilities Effective communication with cross-functional and global teams Ability to proactively identify safety risks/near misses & drive effective improvements Strong knowledge of AIAG standards for Automotive Manufacturing (ex. APQP, PPAP, Control Plans, PFMEA, Standard Work) Analytical and leadership skills to drive CFT problem solving activities through root cause determination & countermeasure implementation SPC and Process Capability analysis Ability to identify opportunities and implement Automation, Robotics, Vision Systems, AI technologies, MES Systems, Lean Manufacturing techniques, etc. to optimize processes Ability to thrive in a fast-paced, launch-intensive environment

Key Performance Indicators (KPIs)

• Safety Performance (OSHA Incident Rate-OIR) & Compliance
• Customer Concerns (Parts Per Million – PPM)
• Scrap and Defect Reduction (% of Sales $)
• Productivity (Efficiency, OEE – FTQ, Availability, & Performance %)
• Throughput improvement (Plan Attainment %, Jobs Per Hour – JPH)
• Successful product launches (on-time, in-budget, 0 PPM)

Equal Opportunity Employer (EOE) – Qualified applicants will receive consideration without regard to their race, color, religion, sex, sexual orientation, gender, identity, disability, protected veteran status and national origin. At Astemo, we’re challenging the status quo with the power of diversity, inclusion, and collaboration. Our goal is to build an inclusive work environment that celebrates the differences of our employees. We want to ensure that every employee feels valued, respected and empowered. We don’t just accept difference—we celebrate it, we support it, and we thrive on it for the benefit of our employees, our products, and our community. Astemo is proud to be an equal opportunity employer. If you need a reasonable accommodation to apply for a job at Astemo, please send the nature of the request and contact information to [e-mail] when applying for the position.

At Astemo, innovation drives our passion for excellence. As a global leader in the mobility sector, we are dedicated to shaping the future through advanced technology, sustainable practices and a commitment to empowering our diverse team of talented individuals. We believe that our greatest asset is our people. With a rich legacy of pioneering breakthroughs and forward-thinking mindset, we continuously seek exceptional individuals who share our vision and ambition to redefine the mobility industry. As you explore our website, we invite you to discover exciting career opportunities across various disciplines and regions. Whether you are an experienced professional or new graduate, there is a place for you to thrive and make a meaningful impact within our dynamic global community. Join us in driving innovation, shaping the future and unlocking new possibilities in the mobility industry. Your journey begins here at Astemo.

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