Senior Product Quality Engineer, Aerospace & Defense

VulcanForms Inc.; Ayer (MA); On-site; USD 96,000 - 132,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Life insurance

Paid time off

401(k) with company match

Job summary

VulcanForms Inc. is seeking a Senior Product Quality Engineer for its Aerospace & Defense programs. You will manage quality systems, implement robust process controls, and drive continuous improvement across advanced manufacturing projects in a high-tech production environment.

You will collaborate with development and operations teams to resolve complex quality challenges, ensure regulatory compliance, and scale production to meet stringent standards for aerospace and defense applications.

Qualifications

• 4+ years of quality engineering in highly regulated manufacturing.

Responsibilities

• Act as core member of quality engineering team across designated product lines.
• Perform IQ/OQ/PQ validations for NPI and line expansions.
• Investigate NCRs, lead MRBs, drive CAPAs to eliminate systemic failures.
• Deploy SPC frameworks and optimize metrology/testing protocols.
• Author/review DHFs, DMRs, DHRs to maintain audit readiness.
• Collaborate with Manufacturing, Process, and Machine Engineering during day-to-day operations.

Skills

NPI/QA experience

AS9100/ISO13485

FAIRs/DFMEA/PFMEA

CAPA

SPC/CTQ metrics

MRB management

Education

Bachelor’s degree in Engineering/Materials Science

Job description

About Us

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

About Us

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Job Purpose

VulcanForms is seeking a Senior Product Quality Engineer, Aerospace & Defense to manage quality systems, implement robust process controls, and drive continuous improvement across advanced manufacturing programs within our aerospace & defense business unit. Operating within our high-tech digital production environment, this role serves as a key technical anchor, collaborating closely with development and operations teams to resolve complex quality challenges, ensure strict regulatory compliance, and guarantee that production scaling meets our rigorous standards.

Key Responsibilities

• Serve as a core member of our quality engineering team, supporting designated product lines and managing product lifecycle quality from initial validation through steady-state production.
• Execute comprehensive process validations and verification activities (IQ/OQ/PQ) for new product introductions (NPI) and existing line expansions.
• Independently investigate product non-conformances (NCRs), lead material review boards (MRBs), and drive the execution of Corrective and Preventive Actions (CAPAs) to eliminate systemic failure modes.
• Deployment and monitoring of SPC frameworks, supporting adherence to critical-to-quality (CTQ) metrics and optimizing metrology and testing protocols
• Author, review, and approve critical quality system documentation (including DHFs, DMRs, and DHRs) to maintain continuous audit readiness.
• Partner with Manufacturing, Process, and Machine Engineering teams during normal business hours to implement proactive quality controls and design-for-manufacturability initiatives.

Qualifications

• 4+ years of progressive quality engineering experience within a highly regulated advanced manufacturing environment, with strong preference for aerospace & defense experience.
• Bachelor’s degree in Engineering, Materials Science, or a related technical field preferred.
• Proven mastery of First Article Inspection Reports (FAIRs), process capability studies , and formal risk management tools (DFMEA/PFMEA).
• Hands-on experience working under AS9100 or ISO 13485 quality management systems.
• Familiarity with metal alloys, metallurgy, precision machining, or metal additive manufacturing processes.
• ASQ certifications (CQE, CRE) or Six Sigma Green/Black Belt a plus

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.

The annual base salary range for this position is $96,000 to $132,000.