Senior Process Technician

Alltrista Plastics LLC; Reedsville (PA); On-site; USD 70,000 - 95,000; Full time

Job summary

Alltrista Plastics LLC - Reedsville Manufacturing seeks a Senior Process Technician who serves as the technical expert for injection molding across the facility. You will optimize processes, troubleshoot complex issues, support tooling and automation, and provide technical leadership to ensure safety, quality, productivity, and continuous improvement.

The role requires strong knowledge of molding principles and the ability to train technicians and mold setters.

Qualifications

• Minimum five years of injection molding processing and troubleshooting experience in a manufacturing environment.
• Ability to train and mentor Process Technicians and Mold Setters in advanced troubleshooting and safe operation.
• Knowledge of mold design, hot runner systems, and scientific molding principles.
• Strong problem-solving skills using data analysis and logical reasoning.

Responsibilities

• Diagnoses and resolves complex issues involving molding equipment, robotics/automation, auxiliary equipment, and electrical control systems.
• Performs mold set-ups, process start-ups, color changes, and process adjustments while ensuring equipment and tooling are operating safely and efficiently.
• Partfers with Quality, Tooling, Automation, Engineering, and Production to resolve technical issues and support continuous improvement initiatives.
• Provides technical leadership by training and mentoring Process Technicians, Mold Setters, and production employees on best practices.
• Develops, optimizes, and continuously improves manufacturing processes using scientific molding principles, SPC, process monitoring, and advanced troubleshooting techniques.
• Maintains compliance with QMS requirements, safety standards, company policies, and housekeeping practices.
• Leads and supports continuous improvement initiatives focused on safety, quality, productivity, waste reduction, and equipment reliability.
• Performs other duties as assigned to support manufacturing operations.

Skills

Injection molding

Troubleshooting

Technical leadership

Scientific molding

Process optimization

CIM proficiency

Education

High school diploma or equivalent

Job description

Alltrista Plastics LLC, is a subsidiary of Jadex Inc., and is a leading manufacturer in high-volume, precision injection molded parts. The company designs and manufactures with proprietary engineering processes and extensive manufacturing capabilities, from five (5) locations worldwide. From the first spark of an idea, through the design of the mold to the actual manufactured product, Alltrista Plastics focuses all efforts on delivering innovative plastic solutions. The company's core markets include Consumer Products, Medical/Healthcare, Personal Care, Health & Beauty, Caps & Closures, and Packaging.

Reedsville Manufacturing - Technician, Process Sr

Position Summary

Under minimal supervision, the Senior Process Technician serves as the technical expert for injection molding processes across the Reedsville facility. This position is responsible for optimizing manufacturing processes, troubleshooting complex molding and equipment issues, supporting tooling and automation, and providing technical leadership to ensure safety, quality, productivity, and continuous improvement.

Primary Functions

• Diagnoses and resolves complex issues involving molding equipment, robotics/automation, auxiliary equipment, and electrical control systems.
• Performs mold set-ups, process start-ups, color changes, and process adjustments while ensuring equipment and tooling are operating safely and efficiently.
• Partners with Quality, Tooling, Automation, Engineering, and Production to resolve technical issues, improve processes, and support continuous improvement initiatives.
• Provides technical leadership by training and mentoring Process Technicians, Mold Setters, and production employees on best practices, troubleshooting, and safe operating procedures.
• Develops, optimizes, and continuously improves manufacturing processes using scientific molding principles, SPC, process monitoring, and advanced troubleshooting techniques.
• Supports mold maintenance activities including mold wiring, manifold cleaning, gate maintenance, cavity polishing, and other tooling repairs.
• Maintains compliance with Quality Management System (QMS) requirements, safety standards, company policies, and good housekeeping practices.
• Identifies and communicates equipment, quality, and safety concerns while maintaining accurate documentation and reporting issues to leadership.
• Leads and supports continuous improvement initiatives focused on safety, quality, productivity, waste reduction, and equipment reliability.
• Performs other duties as assigned to support manufacturing operations.

Key Qualifications

• High school diploma or equivalent.
• Minimum of five years of injection molding processing and troubleshooting experience in a manufacturing environment.
• Demonstrated technical leadership with the ability to train, mentor, and support Process Technicians in advanced troubleshooting, scientific molding techniques, and safe equipment operation.
• Skills to use a systematic approach in solving problems through analysis of problem and evaluation of alternate solutions; use logic, mathematics or other problem-solving tools in data analysis or in generating solutions.
• Working knowledge of mold design, hot runner systems, and scientific molding principles.
• Working knowledge of material behavior and rheology.
• Computer skills necessary to effectively utilize CIM.
• Self-motivated to learn and perform job tasks to meet or exceed customer and company expectations.
• Demonstrates the capacity to work at an efficient rate to meet production goals and standards.
• Effectively communicates with others both verbally and in writing.
• Ability to work 12-hour shifts, as applicable.

Preferred Technical Qualifications

• Process Technician Level IV certification preferred; ability to successfully complete certification within an established timeframe required.
• Completion of advanced scientifi molding training such as Paulson, RJG Systematic Molding, DOE, SPC, or equivalent technical programs.
• Demonstrated ability to troubleshoot injection molding processes, including flash, shorts, splay, gas burns, bubbles, voids, and other molding defects.
• Strong understanding of plastic flow, pack, hold, transfer methods, cure, and process decoupling.
• Experience troubleshooting hydraulic, pneumatic, electrical, robotics, and auxiliary equipment including thermolators, mold temperature controllers, conveyors, and automation systems.
• Working knowledge of industrial electrical systems, including live voltage safety, machine controls, sensors, switches, heaters, and electrical troubleshooting.
• Ability to read and interpret electrical, hydraulic, mechanical, and tooling prints.
• Experience performing mold wiring, manifold maintenance, gate repair, cavity polishing, and other advanced tooling functions.
• Ability to perform material moisture analysis and apply process data to improve product quality and process capability.

Physical Requirements

The conditions herein are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions.

Environment: Normal manufacturing environments; work with machinery and media in or around confined spaces; exposure to chemicals, grease and oils.

Physical: Sufficient physical ability to perform light lifting and carrying; reaching, kneeling, crawling, climbing; standing for prolonged periods of time. May be required to lift up to 50 lbs. to the height of 4 feet and up to 20 lbs. to a height of 7 feet. May be required to carry, push or pull up to 45 pounds. On occasion must be able to lift up to 45 pounds. Must be able to routinely climb/descend stairs, ladders, and similar elevations.

Vision: See in the normal visual range with or without correction; vision sufficient to read computer screens and printed documents.

Hearing: Hear in the normal audio range with or without correction.

Other: Travel by automobile and commercial transportation. Ability to work overtime or occasionally on weekends with short notice.

Jadex Inc and its Businesses do not discriminate in employment based on race, color, religion, sex (including pregnancy and gender identity), national origin, political affiliation, sexual orientation, marital status, disability, genetic information, age, membership in an employee organization, retaliation, parental status, military service, or other non-merit factor.