Senior Process Engineer - Materials Processing

LightForce; Wilmington (DE); On-site; USD 80,000 - 120,000; Full time

Job summary

An innovative company in the orthodontics sector is seeking a Senior Process Engineer to enhance their groundbreaking additive manufacturing processes. This role involves leading the development and optimization of post-processing methods for customized medical devices, ensuring high-quality production. The ideal candidate will thrive in a collaborative environment, utilizing their expertise in materials science and analytical skills to drive improvements. Join a fast-growing team dedicated to transforming orthodontics with cutting-edge technology and enjoy a range of benefits, including unlimited PTO and comprehensive health coverage.

Benefits

Unlimited PTO

Paid Holidays

Medical Coverage

Dental Coverage

Vision Coverage

Life Insurance

401k

Parental Leave

Workplace Perks

Qualifications

• 8+ years of experience in materials science or related field.
• Strong knowledge of additive manufacturing processes and techniques.

Responsibilities

• Lead the optimization of post-processing methods for manufactured parts.
• Collaborate with R&D and production teams to integrate new processes.

Skills

Materials Science

Slurry-based Additive Manufacturing

Statistical Analysis

Problem-solving

Communication Skills

Education

Bachelor's in Materials Science

Master's in Engineering

PhD in relevant field

Tools

Profilometry

SEM

TGA

Job description

6 days ago Be among the first 25 applicants

Get AI-powered advice on this job and more exclusive features.

About LightForce Orthodontics

LightForce Orthodontics is a technology company focused on a new era of personalized orthodontics that launched the world's only fully customized digital bracket system in 2019. Our ecosystem combines precisely manufactured 3D-printed braces and digital treatment planning software, empowering orthodontists to deliver remarkable results. We are proud to be one of the fastest growing companies in the industry. Learn more at www.lf.co

Job Description

We are seeking a Senior Process Engineer with expertise in materials science and slurry-based additive manufacturing to join our Process Engineering team. You will be responsible for developing, optimizing, and scaling post-processing methods for our additive manufacturing technologies, supporting high-volume production of customized medical devices. The ideal candidate communicates effectively, is process and data-driven, works well under pressure, and is eager to learn.

The Senior Process Engineer will lead efforts in process development, material characterization, process optimization, and project leadership, working closely with R&D, production, and quality teams.

Essential Duties and Responsibilities

• Materials Processing: Lead the design, development, and optimization of post-processing methods (cleaning, sintering, surface finishing) for additively manufactured parts. Transition processes from lab to full-scale production, ensuring feasibility and performance.
• Material Characterization and Testing: Use various test and inspection methods (e.g., hardness testing, tensile testing, profilometry, SEM, TGA) to support process development and qualification.
• Process Optimization: Identify opportunities to improve quality, efficiency, and cost through data-driven approaches and statistical analysis.
• Project Leadership: Lead projects related to process development and scaling, ensuring alignment with business goals, timelines, and budgets.
• Collaboration and Mentorship: Work with R&D, production, and quality teams to integrate new processes and materials seamlessly.

Education and Experience

• Bachelor's degree in Materials Science, Chemical Engineering, Mechanical Engineering, or related field with at least 8 years of relevant industry experience, OR
• Master's degree with at least 6 years of relevant experience, OR
• PhD with at least 3 years of relevant experience.

Required Qualifications

• Technical Skills: Strong knowledge of materials science, slurry-based ceramic or metal additive manufacturing, powder metallurgy, cleaning, sintering, heat treatment, and surface treatment.
• Analytical Abilities: Excellent problem-solving skills, experience with statistical analysis, and data-driven decision-making.
• Hands-on Experience: Laboratory experience and knowledge of safety protocols relevant to materials processing.
• Communication Skills: Ability to communicate complex concepts clearly and collaborate effectively across teams.

Preferred Qualifications

• Experience with medical device qualification protocols (IQ/OQ/PQ)
• Start-up environment experience
• Project management experience and familiarity with related tools

Physical Demands

• Manual dexterity and reach with hands and arms
• Ability to see, listen, and speak effectively
• Work with chemicals, adhesives, epoxies using PPE
• Long periods of standing and walking

Perks and Benefits (US Employees Only)

• Unlimited PTO for exempt employees
• Paid holidays, medical/dental/vision coverage, life insurance, 401k, parental leave, workplace perks

We are committed to diversity and inclusion. We encourage all qualified candidates to apply, even if you don't meet every preferred qualification. LightForce Orthodontics is an Equal Opportunity Employer.